Hidrostal Pumps for WRRF Headworks Expansion - APSCOAGREEMENT FOR THE SUPPLY OF
HIDROSTAL PUMPS FOR THE
WRRF HEADWORKS EXPANSION PROJECT
PROJECT #10044.J
INTRODUCTION
Whereas, the City has a need for HIDROS TAL PUMPS ;and
WHEREAS, the SUPPLIER is specially trained, experienced and
competent to provide and has agreed to provide such equipment;
NOW, THEREFORE, in consideration of the mutual promises, covenants,
terms and conditions hereinafter contained, the parties agree as follows:
1. Equipment / Supply Specifications & Requirements:
1.1 SUPPLIER shall supply the equipment and services (if required in
specifications), to the City upon execution of this Agreement and receipt of
the City's written notice to proceed, all items, and comply in all respects, as
specified in the attached Specifications "Attachment A" and suppliers
proposal dated March 24, 2017, which by this reference are incorporated
herein.
1.2 The SUPPLIER shall provide all equipment and services under this
Agreement consistent with the requirements and standards established by
applicable federal, state and city laws, ordinances, regulations and
resolutions and the UCC. The SUPPLIER represents and warrants that itwill
perform its work in accordance with generally accepted industry standards
and practices forthe profession or professions that are used in performance
of this Agreement and that are in effect at the time of performance of this
Agreement. Submittals shall be delivered to the City within 8 weeks of
receipt of order and signed contract. Embedded materials shall be delivered
HIDROSTAL PUMPS
Project No. 10044.J
page 1 of 10
THIS AGREEMENT FOR EQUIPMENT / SUPPLTES PROCUREMENT is made
this 23'd day of Mav, 2017, and entered into by and between the City of Meridian, a
municipal corporation organized under the laws of the State of ldaho, hereinafter
referred to as "C|TY", 33 East Broadway Avenue, Meridian, ldaho 83642, and ApSCO,
LLC, hereinafter referred to as "SUPPLIER", whose business address is pO Box 2639,
Kirkland WA 98083-2639.
TERMS AND CONDITIONS
10 weeks after approval ol submiltals, VFDs shall be delivered 20 weeks
after approval of submittals and Pumps shall be delivered 28 weeks after
approval of submittals to the address below:
City of [/eridian, Wastewater Treatment Facility
Attn: Troy Thrall
3401 N. Ten N/ile Hd.
li/eridian, lD 83646
2. Consideration
2.1 The SUPPLIER shall be compensated on a Fixed price basis as
provided in Altachmenl B "Payment Schedule" attached hereto and by
reference made a part hereof, for the Not-To-Exceed amount ol
$1,165,737.00.
2.2 The SUPPLIER shall provide the City with a delailed invoice upon
delivery of all equipment and supplies, which the City wilt pay within 30 days
of receipt of a correcl invoice and approval bythe City project lvlanager. The
City will not withhold any Federal or State income taxes or Social Security
Tax from any payment made by City to SUPPLIER under the terms and
conditions of this Agreement. Payment of all taxes and other assessments
on such sums is the sole responsibility of SUPPLIER.
2.3 Except as expressly provided in this Agreement, SUPPLIER shall not
be entitled lo receive from the City any additional consideration,
compensation, salary, wages, or olher type of remuneration for services
rendered underthis Agreement., including , but not ljmited to, meals, lodging,
lransportation, drawings, renderings or mockups. Specifically, SUppLIER
shall not be entitled by virtue of this Agreement to consideration in the form
of overtime, health insurance benef its, retiremenl benelits, paid holidays or
other paid leaves of absence of any type or kind whatsoever.
3. Funding:
Funding for this project will be split between two fiscal years, 201 7 (Oct. 20 1 6
- Sept. 2017) $233,174.40 and 2018 (Oct. 20'l 7 - Sept. 2018) $932,562.60.
The amounts beyond the 2017 fiscal year have not yet been appropriated by
the City. Contractor may not incur more than the amount specified and
approved for a specific fiscal year. Any and all additional expenditures
beyond the current fiscal year must be approved by City Council and
memorialized by a written amendment or change order to lhis Agreemenl.
4. Term:
4.1 This agreement shall become effective upon execution by both
parties, and shall expire upon (a)completion of the agreed upon work, or (b)
HTDROSTAL PUMPS - page 2 of 10
Project No. '10044.J
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4.2 Should SUPPLIER default in the performance of this Agreement or
materially breach any of its provisions, Cily, at City,s option, miy terminate
this Agreement by giving written notification to SUppLIER and provide
supplier with a reasonable cure period of 30 days.
4.3 . Should City fail to pay SUPPLIER all or any part of lhe compensation
set forth in Attachment B of this Agreement on the date due, SUppLlER, at
the SUPPLIER's option, may terminate this Agreement if the failure is not
remedied by the City within thirty (30) days from the date payment is due.
Termination:
unless sooner terminated as provided below or unless some olher method or
time of terminalion is listed in Attachment A.
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Notwithslanding lhe above, SUPPLIER shall not be relieved of tiability to the
CITY for damages sustained by the ClTy by virtue of any breach of this
lglg9rg4 by SUPPLIER, and the CtTy may withhotd any payments ro
SUPPLIEB for the purposes of set-off until such time as the exact amount of
damages due the CITY f rom SUPPLIER is determined. This provision shall
survive lhe termination of this agreemenl and shall not relieve SUppLIER of
its liability to the CITY for damages.
lndependent SUPPLIER:
If, through any cause, SUPPLIER, its officers, employees, or agents fails to
fulflll in a timely and proper manner its obligations under this-Agreement,
violates any of the covenants, agreements, or stipulations ol this Agreement,
falsifies any record or document required to be prepared under this
agreement, engages in fraud, dishonesty, or any other act of misconduct in
the performance of this contract, or if the City Council delermines that
terminalion of this Agreement is in the best interesl of ClTy, the ClTy shall
thereupon have the right to terminate this Agreement by giving written notice
to SUPPLIER of such termination and specifying the efiective Aate thereof at
least fifteen (15) days before the effective date of such termination. Absent
anyvalid offsets, Cityshall pay for any and all equipment, materials, supplies
furnished or acquired in execution of this agreemenl hereunder up io tf,e
date ol termination.
6.1 ln all matters pertaining to this agreement, SUppLIER shall be acting
as an independent SUPPLIER, and neither SUPPLIER nor any officei,
employee or agent of SUPPLIER will be deemed an employee of ClTy.
Except as expressly provided in Altachment A, SUppLIER has no authority
or responsibility to exercise any rights or power vesled in the City and
therefore has no authority to bind or incur any obligation on behalf of the
Cily. The seleclion and designation of the personnel of the ClTy in the
performance of this agreement shall be made by the ClTy.
HrDBosrAL puMps - page 3 of 10
Project No. 10044.J
6.2 SUPPLIER, its agents, officers, and employees are and at all times
during the term ol this Agreement shall represent and conduct themselves as
independent SUPPLIERs and not as employees ol the City.
6.3 SUPPLIER shall determine the method, details and means of
furnishing equipment and supplies to be provided by SUppLIER under thisAgreement. SUPPLIER shall be responsible to City only for the
requirements and resulls specified in this Agreement ind, except as
expressly provided in this Agreement, shall not be subjected to City,s control
with respect to the physical action or activities ol SUppLIER in fulfillment of
this Agreement. lf in the performance of lhis Agreement any third persons
are employed by SUPPLIER, such persons shall be entirely and exclusively
under the direction and supervision and control of the SUppLlER.
7. lndemnification and lnsurance:
SUPPLIER shall indemnify and save and hold harmless ClTy from and for
any and all losses, claims, actions, judgments for damages, or injury to
persons or property and losses and expenses and other costs including
litigation costs and attorney's fees, arising out of, resulting from, or ii
conneclion with the performance of this Agreement by the SUppllER, its
servants, agents, officers, employees, guesls, and business invitees, to the
extent caused by suppliers negligent acts oromissions. and nol caused by or
arising oul of the tortuous conduct of ClTy or its employees. SUppLiER
shall maintain, and specifically agrees lhat it will maintain, throughout the
term of this Agreement, liability insurance, in which the ClTy shall be named
an additional insured in the minimum amounts as follow: General Liability
One Million Dollars (91,000,000) per incident or occurrence, Automobile
Liability lnsurance One Million Dollars ($i,000,000) per incidenl or
occurrence and Workers' Compensation lnsurance, in the statutory limits as
required by law.. The limits of insurance shall not be deemed a limitation of
the covenants to indemnify and save and hold harmless ClTy; and if ClTy
becomes liable for an amount in excess of lhe insurance limits, herein
provided, SUPPLIER covenants and agrees to indemnify and save and hold
harmless ClTYfrom and Ior all such losses, claims, aclions, or judgmenls for
damages or injury to persons or property and other costs, including litigation
cosls and attorneys'fees, arising out of , resulting f rom , or in connection wilh
the performance of this Agreement by the SUPPLTER or SUppLIER's
officers, employs, agents, representatives orsubSUPPLlERs and resulting in
or attributable to personal injury, death, or damage or destruction to tangible
or intangible property, including use of, to the extent caused by Suppliers
negligent acts or omissions. SUPPLIER shall provide C|TYwith a Certificateol lnsurance, or olher proof of insurance evidencing SUPPLIER'S
compliance with the requirements of this paragraph and file such proof of
insurance with the CITY at least ten (10) days prior to the date SUppLIER
begins performance of it's obligations under this Agreement. ln the evenl lhe
HtDBosrAL PUMPS - page 4 of 10
Project No. 10044.J
8
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insurance minimums are changed, SUPPLIER shall immediately submit
proof of compliance with the changed limits. Evidence of all insurance shall
be submitted to the City Purchasing Agent with a copy to l\/eridian City
Accounling, 33 East Broadway Avenue, Meridian, ldaho 83642.
7.2 Any deductibles, self-insured retention, or named insureds must be
declared in writing and approved by the City. At the option of the City, either:
the insurer shall reduce or eliminate such deductibles, seltinsured retentions
or named insureds; or the SUPPLIER shall provide a bond, cash or letter of
credit guaranteeing payment of losses and related investigations, claim
administration and defense expenses.
7.3 To the extent of the indemnity in this contract, SUPPLIER's lnsurance
coverage shall be primary insurance regarding the City's elected officers,
officials, employees and volunleers. Any insurance or self-insurance
maintained by the City or the City's elected olf icers, officials, employees and
volunteers shall be excess of the SUPPLIER's insurance and shall not
contribule with SUPPLIER's insurance except as to the extent of City's
negligence.
The SUPPLIER's insurance shall apply separately to each insured against
whom claim is made or suit is brought, except with respect to the limits of the
insurer's liability.
7.4 All insurance coverages for Suppliers subs shall be subject to all of
the insurance and indemnity requirements slated herein.
7 .5 ln no event shall the Supplier be liable for losl profits or other special,
indirecl or consequential damages. Supplier's lndemnity obligations shall be
limited to the limits of the Seller's insurance where Supplier's insurance is
applicable. Where Supplier's insurance is not applicable, the Supplier's
aggregate total liability shall not exceed the purchase order amounl."
Bonds: Supply are required at contract signing.
Warranty: See APSCO's Limited Warranly attached as Attachment C as
provided by Rockwell Automation and Hidrostal Pumps LLC.
Notices: Any and all notices required to be given by either of the parties
hereto, unless otherwise stated in this agreement, shall be in writing and be
deemed communicated when mailed in the United States mail, certified,
return receipt requested, addressed as follows:
City of Meridian
Purchasing Manager
33 E. Broadway Avenue
Meridian, ldaho 83642
10.
HIDROSTAL PUMPS
Prolect No. 10044.J
page 5 of 10
AP , LLC
Attn: J Kernkamo.President
P.O.Box 2639
11.
tz
IJ
14.
t5.
HIDROSTAL PUMPS
Project No. '10044.J
Assignm-enti lt is expressly agreed and understood by the parties hereto,
that SUPPLIER shall nol have the right to assign, tranifer, liypothecate oi
sell any of its rights under this Agreement except upon the-prior express
writlen consent of CITY.
Discrimination Prohlbited: ln performing the Work required herein,
SUPPLIER shall not unlawfully discriminate in violation of anyfederal, state
or.local law, rule or regulation against any person on the basia of race, color,
religion, sex, national origin or anceslry, age or disabilily.
Beports and lnformation:
15.1 At such times and in such forms as the ClTy may require, lhere shallbe furnished to the CITY such statements, records, reports, data and
information as the CITY may request pertainlng to matters covered by this
Agreement.
page 6 of 10
Ph. (208) 489-0417
Email: kwatts@meridiancitv.orq
Kirkland. WA 98083-2639
Ph. (800) 791 -6195 - (206) 890-4039
e-mail: ikernkamo@apsco-llc.com
Either party may change their address for the purpose of this paragraph by
giving written nolice of such change to the other in the manner herein
provided.
Attorney Fees: Should any litigation be commenced between the parties
hereto concerning this Agreement, the prevailing party shall be entiiled, in
addition to any other relief as may be granted, to court costs and reasonable
altorneys' fees as determined by a Courl of competent jurisdiction. This
provision shall be deemed to be a separate contract between the parties and
shall survive any default, termination or forfeiture of this Agreement.
Time is of the Essence: The parties hereto acknowledge and agree that
time is striclly of the essence with respect to each and every term, condition
and provision hereof, and that the failure to timely perform any of the
obligations hereunder shall constitute a breach of, and a default under, this
Agreement by the party so failing to perform.
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15.2 SUPPLIER shall maintain all writings, documents and records
prepared or compiled in conneclion with the performance of this Agreement
for a minimum of tour (4) years from the terminalion or completion of this or
Agreemenl. This includes any handwriting, typewriting, printing, photo static,
photographic and every other means of recording upon any tangible thing,
any form of communication or representation including le ers, words,
pictures, sounds or symbols or any combination thereof.
17. Publication, Reproduction and Use of Material: No material
produced in whole or in part under this Agreement shall be subject to
copyright in the United States or in any other country. The CITY shall with
Suppliers writlen pre authorizalion the right to publish, disclose and
otherwise use, in whole or in part, any reports, dala or other materials
prepared under this Agreement.
Compliance with Laws: ln performing the scope ol work required
hereunder, SUPPLIER shall comply with allapplicable laws, ordinances, and
codes of Federal, State, and local governments.
Changes: The CITY may, from time to time, request changes in lhe Scope
of Work to be performed hereunder. Such changes, including any increase
or decrease in the amount ol SUPPLIER'S compensation, which are
mutually agreed upon by and between the CITY and SUPPLIER, shall be
incorporated in written amendments which shall be executed with the same
formalities as this Agreemenl.
Construction and Severability: lf any part of this Agreement is held to be
invalid or unenlorceable, such holding will not affect the validity or
enforceability of any other part of this Agreement so long as the remainder of
the Agreement is reasonably capable of completion.
Waiver of Default: Waiver ol default by either party to this Agreement shall
not be deemed to be waiver of any subsequent default. Waiver or breach of
any provision of this Agreement shall not be deemed to be a waiver of any
other or subsequent breach, and shall not be conslrued to be a modilication
of the terms of this Agreement unless this Agreement is modified as provided
above.
Advice of Attorney: Each party warrants and represents lhat in executing
this Agreement. lt has received independent legal advice from its attorney's
or the opporlunity to seek such advice.
Entire Agreement: This Agreement contains the entire agreemenl ol the
parties and supersedes any and all other agreemenls or understandings, oral
of written, whether previous to the execution hereof or contemporaneous
herewith.
page 7 of 10HIDROSTAL PUIV]PS
Project No. 10044.J
24- Order of Precedence: The order or precedence shall be this contract
agreement, APSCO, LLC proposal dated May 4, 2017,
25. Applicable Law: This Agreement shall be governed by and construed and
enforced in accordance with the laws of the State of Idaho, and the
ordinances of the City of Meridian.
26. Approval Required: This Agreement shall not become effective or binding
until approved by the City of Meridian,
CITY OF MERIDIAN APSCO, LLC
BY:
TAMMY t -- t
AMM deFK�DMAYOR BY: Ju—rv' KERNKAMP, PrLees—�ient—
Dated:--R--?��2ol
Approved by City COL=11:_—iZ2�
.-�1- PJ D A L, C --",
Attest: 0 &Vf
>
n /-F City of
CJ C ES., WY CLERK EI�TDTANt—,
,.l YfAAHO
Purchasing epartmen� A pro)-bf
BY:
Keithts' P u rc
<eith ts, Purchaysln6 Manager
Dated: -7
HIDROSTAL PUMPS
Project No. 10044.J
Dated:
Approved as to Form
CITY ATTORNEY
Public tV rks Dep dent Approval
BY: , I k .1
War en tewart, City Engineer
Dated: - /J Z- A -7
page 8 of 10
Attachment A
SPECIFICATIONS
1. Section 01 78 23 - TRA|NING REOUTRETVENTS AND OPERAT|ON AND
IUAINTENANCE DATA FoR pRE-pURCHASED EeUtptvENT (9 pages)
2. Section 26 05 04 - BASTC ELECTRTCAL MATERTALS AND METHODS
(1 1 pages)
3. Section 262923 - LOW VOLTAGE ADJUSTABLE FREQUENCY DRTVES
(7 pages)
4. Seclion 43 23 52.13 _ IIVIMERSIBLE WET.PIT VARIABLESPEED SCREW
CENTRIFUGAL PUMPS AND TNTAKE BASTNS (20 pages)
5. P&lD's (3 pages)
6. Electrical (1page)
HIDBOSTAL PUI!4PS
Prolect No. 10044.J page I of 10
Attachment B
MILESTONE / PAYMENTSCHEDULE
A. Total and complete compensation for this Agreement shall not exceed
$1 ,1 65,737.00.
.Dates are included based on contract award date and Notice to proceed of June 7th
and used as a guideline only. Actual dates may very.
TASK DESCRIPTION DATE PAYIVENT
A Approval of Submitlals 8/16/2017 $1 16,57s.70
B.Acceplance of Factory Witness Testing 2113t2018 16/$1 1 6,573.70
C Deliver to Jobsite ?3/27t2018 $816,015.90
D Start-up, Testing & Operational & Maintenance
i/anuals $4110t2018 $1 16,573.70
CONTRAGT TOTAL $1J65/37J0
HIDROSTAL PUMPS
Project No. 10044.J
page '1 0 of 10
MILESTONE DATES/PRICING SCHEDULE
11L "r
E ( IDIAN
Public
• Department
TO: Keith Watts
FROM: Emily Skoro
Staff Engineer II
DATE: 8/30/2016
Mayor Tammy de Weerd
City Council Members
Keith Bird
Joe Borton
Whe Cavener
Genesis Milam
Anne Little Roberts
Ty Palmer
SUBJECT: Hidrostal Influent Submersible Pumps with Prerostal Intake Basins -Sole
Source Supplier Hidrostal
1. DEPARTMENT CONTACT PERSONS
Emily Skoro, Staff Engineer II 489-0356
Clint Dolsby, Assistant City Engineer 489-0341
Warren Stewart, City Engineer 489-0350
Tom Barry, PW Director 489-0372
II. DESCRIPTION
A. Describe Item
Influent pumping of raw sewage is one of the initial steps in the treatment process
for municipal wastewater at the Meridian Wastewater Resource Recovery
Facility. As such, it is critical these pumps be designed to pass solids through to
downstream treatment processes and be easy to maintain should a pump become
plugged with debris. An influent pump station is designed to meet peak hour
capacity with one pump out of service, so down time for maintenance cannot be
extended beyond a few hours.
Two types of influent pumping systems were considered for the Headworks
Capacity Expansion project: Hidrostal Submersible Pumps with Prerostal Intake
Basins and Vertical Turbine Solids Handling (VTSH) Pumps. While both
systems have good capability of passing solids through to downstream treatment
processes, the Hidrostal Submersible Pumps offers the following advantages over
the VTSH Pumps:
Page I of 2
• A shallower pump station wet well as cleaning occurs within each pump's
prerostal intake basin. VTSH pumps have a deeper wet well which adds
unnecessary cost and construction risk.
Easy removal from the wet well for maintenance purposes. The guiderail
system will allow staff to pull the pumps for service with existing
maintenance equipment. This is advantageous because operations would
not have to purchase any additional equipment or rent equipment to
perform maintenance on the pumps. VTSH pumps require a crane to lift
the pumps from the wet well which means more time and money as the
crane would be rented ($2500) each time maintenance is required.
Freeze -free bearings. Submersible pumps do not require lubrication of the
pump shaft bearings as they are immersed in water. This eliminates
building an approximately $400,000 enclosure that would be required if
purchasing the VTSH pumps as they have had freezing issues if not
protected from the weather.
Based on the comparison of Hidrostal and VTSH pumps, the Public Works
Department recommends procuring Hidrostal Submersible Pumps with Prerostal
Intake Basins.
The Public Works Department requests a sole source procurement as there is no
functional equivalent for the Hidrostal Influent Pump with Prerostal Intake Basin
only available through Hidrostal.
Departmental Approval: /
Page 2 of 2
WRRF Headworks Capacity Expansion 01 78 23 - 1 Project No. 14 9129
August 2016
SECTION 01 78 23
TRAINING REQUIREMENTS AND OPERATION AND MAINTENANCE DATA FOR PRE-PURCHASED
EQUIPMENT
PART 1–GENERAL
1.01 SUMMARY
A. This section specifies Operation and Maintenance (O&M) Manuals and related
equipment data for incorporation into the Owner’s asset management system.
B. Requirements for Vendor training sessions for pre-purchased equipment specified in
each equipment specification.
1.02 SUBMITTALS
A. Procedures: Informational submittal item requirements are satisfied when they have
been reviewed by the Owner and returned with a review action of “Receipt
Acknowledged”. There are no Vendor activities that are conditioned on Informational
Submittal items.
B. Informational Submittal Items:
1. Provide completed O&M Manual Transmittal Form (Form 01 78 23-A) and Equipment
Record Forms (Form 01 78 23-B and Form 01 78 23-C) with each submittal. Insert
Forms 01 78 23-B and Form 01 78 23-C as the initial pages of the Operation and
Maintenance Manual. Forms are located at the end of this Section.
2. Sixty days prior to the Operational Test Phase tests specified in each equipment
specification, submit Preliminary Operation and Maintenance manuals electronically.
3. Owner will complete review of preliminary O&M manuals and deliver review
comments within 30 days of receipt.
4. Provide four hard copies and two electronic copies of the final O&M Manual.
5. Training session presentation materials, agenda, and scheduled training date(s).
1.03 OPERATION AND MAINTENANCE MANUAL CONTENTS
A. O&M Manuals contain all information needed to operate, maintain, and repair all
systems and equipment and material provided for the Contract, including but not
limited to, the following:
1. General: Names, addresses, and telephone numbers of the manufacturer,
the nearest manufacturer’s representative, and the manufacturer’s nearest
supplier of equipment and parts. Include the manufacturer’s web site
information.
2. Operating Instructions:
a. Safety Precautions: List personnel hazards for equipment and list
safety precautions for all operating conditions.
b. Operator Prestart: Provide requirements to set up and prepare
equipment for use.
WRRF Headworks Capacity Expansion 01 78 23 - 2 Project No. 14 9129
August 2016
c. Start-up, Shutdown, and Post-Shutdown Procedures: Provide a
control sequence for each of these operations.
d. Normal Operations: Provide control diagrams; explain operation and
control of systems and specific equipment. As applicable, provide
baseline vibration, temperature, pressure, etc. readings.
e. Emergency Operations: Provide emergency procedures for equipment
malfunctions to permit a short period of continued operation or to
shut down the equipment to prevent further damage. Include
shutdown instructions for fire, explosion, spills, or other foreseeable
contingencies. Provide guidance on emergency operations of all
utility systems including valve locations and portions of systems
controlled.
f. Service Requirements: Provide instructions for services to be
performed by the operator such as lubrication, adjustments, and
inspection.
g. Environmental Conditions: Provide a list of environmental conditions
(temperature, humidity, and other relevant data) that are best suited
for each product and describe conditions under which product should
not be allowed to run.
3. Preventive Maintenance:
a. Lubrication Data: Provide a table showing recommended lubricants
for specific temperature ranges and applications; provide charts with
a schematic diagram showing lubrication points, recommended
lubricants, and capacities; provide a lubrication schedule showing
service interval frequency.
b. Provide manufacturer's preventive maintenance schedule for routine
inspections, tests, and adjustments required to ensure proper and
economical operation and minimize repairs. Provide manufacturer's
projection of preventive maintenance man-hours, by type of craft, on
a daily, weekly, monthly, and annual basis. List tasks to be
performed at specific calendar and usage intervals.
4. Corrective Maintenance:
a. Troubleshooting Guides and Diagnostic Techniques: Provide step-by-
step procedures to promptly isolate the cause of typical malfunctions.
Describe clearly why the checkout is performed and what conditions
are to be sought. Identify tests or inspections and test equipment
required to determine whether parts and equipment may be reused
or require replacement.
b. Wiring and Control Diagrams: Provide point-to-point drawings of
wiring and control circuits including factory-field interfaces. Provide a
complete and accurate depiction of the actual job-specific wiring and
control work. On diagrams, number electrical and electronic wiring
terminals identically to actual installation.
c. Maintenance and Repair Procedures: Provide instructions and list
tools required to restore equipment to proper operational condition.
d. Removal and Replacement Instructions: Provide step-by-step
procedures and list required tools and supplies for removal, replace-
WRRF Headworks Capacity Expansion 01 78 23 - 3 Project No. 14 9129
August 2016
ment, disassembly, and assembly of components, subcomponents,
and accessories. Provide tolerances, dimensions, settings, and
adjustments required. Include a combination of text and illustrations.
e. Spare Parts and Supply Lists: Provide a list of spare parts and
supplies required for maintenance and repair to ensure continued
service or operation without unreasonable delay. Identify spare parts
and supplies that require a long lead time. Provide list prices.
f. Corrective Maintenance: Provide manufacturer's projection of
corrective maintenance man-hours by type of craft. Separately
identify and tabulate corrective maintenance requiring equipment
manufacturer’s participation.
5. Appendices:
a. Parts Identification: Identify each component, subcomponent, and
accessory subject to replacement. Include special hardware
requirements, such as requirement to use high-strength bolts and
nuts. Identify parts by make, model, serial number, and source of
supply to allow reordering without further identification. Provide clear
and legible illustrations, drawings, and exploded views to enable easy
identification. When illustrations omit the part numbers and
description, cross reference the illustrated part to the listed part.
Group parts by components, subcomponents, and accessories.
b. Training Requirements: Provide manufacturer’s information used
during training of Owner’s staff.
c. Testing Equipment and Special Tool Information: Provide information
on required test equipment; provide information on special tools
needed for operation, maintenance, and repair.
B. Bind each hard copy of the final O&M Manual in slant-D, 3 ring view binders with
insertable clear vinyl overlay on the front cover and spine and heavy duty nylon
reinforced hinges.
1. Provide typed cover slip sheet identifying Project name, equipment name,
equipment number(s), Vendor and date. Provide typed spine slip sheet
identifying equipment name, equipment number(s), and date. For the final
O&M Manual leave the date blank.
2. Include a typed index and tabbed dividers between equipment categories or
specification sections for each copy of the O&M manual.
3. Provide multiple volumes as necessary so that the paper contents of each
volume does not exceed 3-1/2 inches thick. Label volumes consecutively as
“Volume [number] of [total number of volumes]”.
C. Deliver electronic copies of O&M manuals on a USB flash drive.
1. Provide electronic copies of O&M manuals as searchable Adobe Acrobat pdf
format files.
2. Where scanned pages are used, each scanned page is provided with a
bookmark and identified in the index. In addition, annotate each scanned
page identifying the content. For example, for a scan of a Special Warranty,
WRRF Headworks Capacity Expansion 01 78 23 - 4 Project No. 14 9129
August 2016
insert an annotation in the file stating “Special Warranty Documentation,
Page 1.”
3. Index each manual with hyperlinks and bookmarks to each section.
4. Consistently orient all diagrams, drawings, pictures and illustrations.
5. Where 3D drawing equipment blocks have been provided by equipment
manufacturers, include equipment blocks as part of the electronic O&M
manuals.
PART 2–NOT USED
PART 3–EXECUTION
3.01 TRAINING
A. Conduct training after completion of Component Test Phase.
1. Training performed by factory representatives experienced in operation and
maintenance of the equipment. Sales representatives are not qualified to provide
training.
2. Training will not be considered complete unless:
a. All training deliverables are submitted, reviewed, and receipt acknowledged
before training begins.
b. System operates free of malfunctions during training.
c. All provisions of field and classroom training are met.
3. Repeat entire training session for any training on equipment that does not comply
with the requirements listed above.
B. FIELD AND CLASSROOM TRAINING REQUIREMENTS:
1. Conduct classroom training at the City of Meridian WRRF site.
2. Provide factory trained instructors familiar with both classroom and hands-on
instruction.
3. Training instructors present for class room training on time. Session beginning and
ending times to be coordinated with the Owner. Normal time lengths for class
periods can vary. Schedule brief rest breaks during training.
4. Plan for a class attendance of 12 people at each session; provide sufficient
classroom materials, samples, and handouts for those in attendance.
5. Instructors to have a typed agenda and well-prepared instruction material. The use
of visual aids (e.g., films, pictures, and slides) is recommended.
6. Provide equipment required for presentation of films, slides and other visual aids.
7. Maintain a log of classroom training including: instructors, topics, dates, time, and
attendees.
8. Furnish digitally recorded training on DVD. Label DVD with equipment or system
name and submit to Owner.
9. Include hands-on training held at the actual installed equipment location.
10. Submit electronic copies of handouts and presentation materials including copies of
PowerPoint presentations.
WRRF Headworks Capacity Expansion 01 78 23 - 5 Project No. 14 9129
August 2016
11. Notify the Owner of class times at least 10 days prior to the day of training.
12. Owner may, at its discretion, choose to record training sessions using internal
resources or by contracting with a third party. Contractor and manufacturers shall
cooperate with recording efforts.
3.02 TRAINING PRESENTATION CONTENTS
A. Train the Owner's personnel only with factory trained manufacturer’s representatives.
Provide expertise necessary to respond to questions during training. Use the following
general outline for manufacturer’s training presentations:
1. Familiarization:
a. Show catalog, parts lists, drawings, and O&M manuals.
b. Provide overview of design intent.
c. Review the installation of specific equipment items.
d. Demonstrate the unit’s operation.
e. Answer questions.
2. Safety:
a. Point out safety references.
b. Discuss safety precautions around equipment.
3. Operation:
a. Point out reference literature.
b. Explain all modes of operation, including emergency.
c. Test personnel on proper use of the equipment by letting them operate it.
4. Preventative maintenance:
a. Distribute the preventative maintenance list, including reference material,
and daily, monthly, quarterly, semi-annual and annual tasks.
b. Demonstrate how to perform preventative maintenance tasks.
c. Identify indicators of equipment problems.
5. Corrective Maintenance:
a. List possible problems.
b. Discuss repairs, point out special problems.
c. Open up the equipment and demonstrate procedures where practical.
6. Parts:
a. Review spare parts list, and indicate how to use.
b. Indicate how to order additional spare parts.
c. Provide recommendations for spare parts inventory.
d. Provide price list.
B. Schedule and attend a planning and coordination meeting 10 days prior to first
anticipated training class.
C. Provide a training status report and schedule-to-complete presentation materials.
WRRF Headworks Capacity Expansion 01 78 23 - 6 Project No. 14 9129
August 2016
D. Provide agenda and training materials for each presentation a minimum of seven
days prior to the presentation.
PART 4–FORMS
WRRF Headworks Capacity Expansion 01 78 23 - 7 Project No. 14 9129
August 2016
01 78 23 01 78 23 01 78 23 01 78 23-- --A. OPERATIO A. OPERATIO A. OPERATIO A. OPERATION AND MAINTENANCE N AND MAINTENANCE N AND MAINTENANCE N AND MAINTENANCE MANUAL MANUAL MANUAL MANUAL TRANSMITTAL FORM TRANSMITTAL FORM TRANSMITTAL FORM TRANSMITTAL FORM
Date: Submittal No:
To: Contract No:
Spec. Section:
Submittal Description:
Attention: From:
Checklist Contractor Construction Manager
Satisfactory N/A Accept Deficient
1. Table of contents
2. Equipment record forms
3. Manufacturer information
4. Vendor information
5. Safety precautions
6. Operator prestart
7. Start-up, shutdown, and post-shutdown procedures
8. Normal operations
9. Emergency operations
10. Operator service requirements
11. Environmental conditions
12. Lubrication data
13. Preventive maintenance plan and schedule
14. Troubleshooting guides and diagnostic techniques
15. Wiring diagrams and control diagrams
16. Maintenance and repair procedures
17. Removal and replacement instructions
18. Spare parts and supply list
19. Corrective maintenance man-hours
20. Parts identification
21. Warranty information
22. Personnel training requirements
23. Testing equipment and special tool information
Remarks:
Contractor's Signature :
WRRF Headworks Capacity Expansion 01 78 23 - 8 Project No. 14 9129
August 2016
01 78 23 01 78 23 01 78 23 01 78 23-- --B. EQUIPMENT RECORD FORM B. EQUIPMENT RECORD FORM B. EQUIPMENT RECORD FORM B. EQUIPMENT RECORD FORM
Equip Descrip Equip Loc
Equip No. Shop Dwg No. Date Inst Cost
Mfgr Mfgr Contact
Mfgr Address Phone
Vendor Vendor Contact
Vendor Address Phone
Maintenance Requirements D W M Q S A Hours
Lubricants: Recommended:
Alternative:
Misc. Notes:
Recommended Spare Parts Electrical Nameplate Data
Part No Quan Part Name Cost Equip
Make
Serial No. Id No.
Model No. Frame No.
Hp V Amp Hz
Ph Rpm Sf Duty
Code Insl. Cl Des Type
Nema Des C Amb Temp Rise Rating
Misc.
Mechanical Nameplate Data
Equip
Make
Serial No. Id No.
Model No. Frame No.
Hp Rpm Cap Size
Tdh Imp Sz Belt No. Cfm
Psi Assy No. Case No.
Misc
WRRF Headworks Capacity Expansion 01 78 23 - 9 Project No. 14 9129
August 2016
01 78 23-C. EQUIPMENT RECORD FORM
Equip Descrip Equip Loc
Equip No. Shop Dwg No. Date Inst Cost
Mfgr Mfgr Contact
Mfgr Address Phone
Vendor Vendor Contact
Vendor Address Phone
Maintenance Requirements D W M Q S A Hours
Delaired statemen. o, *"""","""]if ::r::]fr:" - Rev and Exp Repolt
3590 - Illl Conatruction Projecta
60 - Ent6rpria6 E\rnd
Fton. 7A/7/2016'Ibra1-Lgh 9 /30 /2al'7
Kei lh
Percent of
Budget
Remaioing
Budget with Budget
Remaining
Capital Outlay
Headrorks Improvements
Headworks/Ei.ne Screens
WRRE lleadworks Capacity
Expansion - Design
WRRF Grit Removal
Equipment for the
Heaalworks Expansion Proj
10044.G
10601.H
96764
10044
10044,d
6,339,023.66
107,458.50
0. 00
707, 458.50
6,339,423.66
0 .00
100.00*
0.009
I{RRE Cap. Exp. Process
Controf Soft*are
Integration
82, 0'7 3 .00 82.073.00
0 .00 292,980 .40 t292,980 .00)
1t128,555.16 1,082, s 11.50 6,046,043.66
0.00r
I4 .819Total Capital Outlay
TOTA], EXPENDITURES 1,128,555.16 1,082,511.50 446 043.55 84.81r
Date: 5/15/11 04:24:33 PM
WRRF Headworks Capacity Expansion 26 05 04 - 1 Project No. 149129
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SECTION 26 05 04
BASIC ELECTRICAL MATERIALS AND METHODS
PART 1–GENERAL
1.01 REFEREMCES
A. The following is a list of standards which may be referenced in this section:
1. ASTM International (ASTM):
a. A167, Standard Specification for Stainless and Heat-Resisting
Chromium-Nickel Steel Plate, Sheet, and Strip.
b. A1011/A1011M, Standard Specification for Steel, Sheet, and Strip,
Hot-Rolled, Carbon, Structural, High-Strength Low Alloy and High-
Strength Low Alloy Formability.
c. E814, Method of Fire Tests of Through-Penetration Fire Stops.
2. Canadian Standards Association (CSA).
3. Institute of Electrical and Electronics Engineers, Inc. (IEEE): 18, Standard for
Shunt Power Capacitors.
4. International Society of Automation (ISA): RP12.06.01, Wiring Practices for
Hazardous (Classified) Locations Instrumentation–Part 1: Intrinsic Safety.
5. National Electrical Manufacturers Association (NEMA):
a. 250, Enclosures for Electrical Equipment (1,000 Volts Maximum).
b. AB 1, Molded Case Circuit Breakers, Molded Case Switches, and
Circuit-Breaker Enclosures.
c. C12.1 Code for Electricity Metering
d. C12.6 Phase-Shifting Devices Used in Metering, Marking and
Arrangement of, Terminals for
e. CP 1, Shunt Capacitors.
f. ICS 2, Industrial Control and Systems: Controllers, Contactors, and
Overload Relays Rated 600 Volts.
g. ICS 5, Industrial Control and Systems: Control Circuit and Pilot
Devices.
h. KS 1, Enclosed and Miscellaneous Distribution Switches (600 Volts
Maximum).
6. National Fire Protection Association (NFPA): 70, National Electrical Code
(NEC).
7. Underwriters Laboratories Inc. (UL):
a. 98, Standard for Enclosed and Dead-Front Switches.
b. 248, Standard for Low Voltage Fuses.
c. 486E, Standard for Equipment Wiring Terminals for use with
Aluminum and/or Copper Conductors.
d. 489, Standard for Molded-Case Circuit Breakers, Molded-Case
Switches, and Circuit Breaker Enclosures.
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B. 508, Standard for Industrial Control Equipment.
1. 810, Standard for Capacitors.
2. 943, Standard for Ground-Fault Circuit-Interrupters.
3. 1059, Standard for Terminal Blocks.
4. 1479, Fire Tests of Through-Penetration Fire Stops.
1.02 SUBMITTALS
A. Action Submittals:
1. Provide manufacturers’ data for the following:
a. Control devices.
b. Control relays.
c. Circuit breakers.
d. Fused switches.
e. Nonfused switches.
f. Timers.
g. Fuses.
h. Terminal blocks.
i. Magnetic control relays.
j. Intrinsic safety barriers
k. Time delay relays.
l. Magnetic contactors.
m. Support and framing channel.
n. Firestopping.
o. Enclosures: Include enclosure data for products having enclosures.
1.03 EXTRA MATERIALS
A. Furnish, tag, and box for shipment and storage the following spare parts and special
tools:
1. Fuses, 0 to 600 Volts: Six of each type and each current rating installed.
PART 2–PRODUCTS
2.01 MOLDED CASE CIRCUIT BREAKER THERMAL MAGNETIC, LOW VOLTAGE
A. General:
1. Type: Molded case.
2. Trip Ratings: 15-800 amps.
3. Voltage Ratings: 120, 240, 277, 480, and 600V ac.
4. Suitable for mounting and operating in any position.
5. NEMA AB 1 and UL 489.
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B. Operating Mechanism:
1. Overcenter, trip-free, toggle type handle.
2. Quick-make, quick-break action.
3. Locking provisions for padlocking breaker in open position.
4. ON/OFF and TRIPPED indicating positions of operating handle.
5. Operating handle to assume a center position when tripped.
C. Trip Mechanism:
1. Individual permanent thermal and magnetic trip elements in each pole.
2. Variable magnetic trip elements with a single continuous adjustment 3X to
10X for frames greater than 100 amps.
3. Two and three pole, common trip.
4. Automatically opens all poles when overcurrent occurs on one pole.
5. Test button on cover.
6. Calibrated for 40 degrees C ambient, unless shown otherwise.
7. Do not provide single-pole circuit breakers with handle ties where multi-pole
circuit breakers are shown.
D. Short Circuit Interrupting Ratings:
1. Equal to, or greater than, available fault current or interrupting rating shown.
E. Ground Fault Circuit Interrupter (GFCI): Where indicated, equip breaker as specified
above with ground fault sensor and rated to trip on 5 mA ground fault within 0.025
second (UL 943, Class A sensitivity, for protection of personnel).
1. Ground fault sensor shall be rated same as circuit breaker.
2. Push-to-test button.
F. Equipment Ground Fault Interrupter (EGFI): Where indicated, equip breaker specified
above with ground fault sensor and rated to trip on 30 mA ground fault (UL-listed for
equipment ground fault protection).
G. Magnetic Only Type Breakers: Where shown; instantaneous trip adjustment which
simultaneously sets magnetic trip level of each individual pole continuously through a
3X to 10X trip range.
H. Accessories: Shunt trip, auxiliary switches, handle lock ON devices, mechanical
interlocks, key interlocks, unit mounting bases, double lugs as shown or otherwise
required. Shunt trip operators shall be continuous duty rated or have coil-clearing
contacts.
I. Connections:
1. Supply (line side) at either end.
2. Mechanical wire lugs, except crimp compression lugs where shown.
3. Lugs removable/replaceable for breaker frames greater than 100 amperes.
4. Suitable for 75 degrees C rated conductors without derating breaker or
conductor ampacity.
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J. Enclosures for Independent Mounting:
1. See Article Enclosures.
2. Service Entrance Use: Breakers in required enclosure and required
accessories shall be UL 489 listed.
3. Interlock: Enclosure and switch shall interlock to prevent opening cover with
switch in the ON position. Provide bypass feature for use by qualified
personnel.
2.02 FUSED SWITCH, INDIVIDUAL, LOW VOLTAGE
A. UL 98 listed for use and location of installation.
B. NEMA KS 1.
C. Short Circuit Rating: 200,000 amps RMS symmetrical with Class R, Class J, or Class L
fuses installed.
D. Quick-make, quick-break, motor rated, load-break, heavy-duty (HD) type with external
markings clearly indicating ON/OFF positions.
E. Connections:
1. Mechanical lugs, except crimp compression lugs where shown.
2. Lugs removable/replaceable.
3. Suitable for 75 degrees C rated conductors at NEC 75 degrees C ampacity.
F. Fuse Provisions:
1. 30 amp to 600 amp rated shall incorporate rejection feature to reject all
fuses except Class R.
2. 601 amp rated and greater shall accept Class L fuses, unless otherwise
shown.
G. Enclosures: See Article Enclosures.
H. Interlock: Enclosure and switch to prevent opening cover with switch in ON position.
Provide bypass feature for use by qualified personnel.
2.03 NONFUSED SWITCH, INDIVIDUAL, LOW VOLTAGE
A. NEMA KS 1.
B. Quick-make, quick-break, motor rated, load-break, heavy-duty (HD) type with external
markings clearly indicating ON/OFF positions.
C. Lugs: Suitable for use with 75 degrees C wire at NEC 75 degrees C ampacity.
D. Auxiliary Contact:
1. As required to disconnect adjustable frequency drive control power or other
auxiliary controls.
2. Operation: Make before power contacts make and break before power
contacts break.
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3. Contact Rating: 7,200VA make, 720VA break, at 600V, NEMA ICS 5
Designation A600.
E. Enclosures: See Article Enclosures.
F. Interlock: Enclosure and switch to prevent opening cover with switch in ON position.
Provide bypass feature for use by qualified personnel.
2.04 FUSE, 250-VOLT AND 600-VOLT
A. Power Distribution, General:
1. Current-limiting, with 200,000 ampere rms interrupting rating.
2. Provide to fit mountings specified with switches.
3. UL 248.
B. Power Distribution, Ampere Ratings 1 Amp to 600 Amps:
1. Class: RK 1.
2. Type: Dual element, with time delay.
3. Manufacturers and Products:
a. Bussmann; Types LPS RK (600 volts) and LPN RK (250 volts).
b. Littelfuse; Types LLS RK (600 volts) and LLN-RK (250 volts).
C. Power Distribution, Ampere Ratings 601 Amps to 6,000 Amps:
1. Class: L.
2. Double O rings and silver links.
3. Manufacturers and Products:
a. Bussmann; Type KRP C.
b. Littelfuse, Inc.; Type KLPC.
D. Cable Limiters:
1. 600V or less; crimp to copper cable, bolt to bus or terminal pad.
2. Manufacturer and Product: Bussmann; K Series.
E. Ferrule:
1. 600V or less, rated for applied voltage, small dimension.
2. Ampere Ratings: 1/10 amp to 30 amps.
3. Dual-element time-delay, time-delay, or nontime-delay as required.
4. Provide with blocks or holders as indicated and suitable for location and use.
5. Manufacturers:
a. Bussmann.
b. Littlefuse, Inc.
2.05 CONTROL DEVICES
A. HOA Padlocking Cover: Provide padlocking cover on all HOA switches. Cover shall be
clear plastic. AB 800T or approved equal.
WRRF Headworks Capacity Expansion 26 05 04 - 6 Project No. 149129
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B. Potentiometer Units: Provide ohm value for the application. Provide with back plate
marked with 0-100% in 10% increments.
C. Contact Rating: 7,200VA make, 720VA break, at 600V, NEMA ICS 5 Designation
A600. Provide bifurcated contacts for 24Vdc switching.
D. Selector Switch Operating Lever: Standard.
E. Emergency stop/close buttons shall be 2-position, push-pull/twist release type with
red jumbo mushroom head.
F. Indicating Light: press-to-test LED, full voltage.
G. Pushbutton Color:
1. ON or START: Black.
2. OFF or STOP: Red.
H. Pushbutton and selector switch lockable in OFF position where indicated.
I. Legend Plate:
1. Material: Aluminum.
2. Engraving: Enamel filled in high contrasting color.
3. Text Arrangement: 11 character/spaces on one line, 14 character/spaces on
each of two lines, as required, indicating specific function.
4. Letter Height: 7/64 inch.
J. Manufacturers and Products:
1. Allen Bradley 800H or 800T, or equivalent.
2.06 INDICATING LAMP COLORS
A. All indicating lamps shall have an integrated lamp-test function or a common lamp
test switch for all lamps on a single line-up of equipment.
B. Unless otherwise specified, indicating lights shall be equipped with colored lenses in
accordance with the following schedule:
Color Function Examples
Green Run, open valve Equipment operating, motor running
Red Stopped, closed valve Alarm, end of cycle, motor stopped
White or Clear Normal condition, Ready Control power on, status OK
Amber (yellow) Abnormal condition Failure of equipment or status
abnormal, fault condition
2.07 TERMINAL BLOCK, 600 VOLTS
A. UL 486E and UL 1059.
B. Size components to allow insertion of necessary wire sizes.
WRRF Headworks Capacity Expansion 26 05 04 - 7 Project No. 149129
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C. Capable of termination of control circuits entering or leaving equipment, panels, or
boxes.
D. Screw clamp compression, dead front barrier type, with current bar providing direct
contact with wire between compression screw and yoke.
E. Yoke, current bar, and clamping screw of high strength and high conductivity metal.
F. Yoke shall guide all strands of wire into terminal.
G. Current bar shall ensure vibration-proof connection.
H. Terminals:
1. Capable of wire connections without special preparation other than stripping.
2. Capable of jumper installation with no loss of terminal or rail space.
3. Individual, rail mounted.
I. Marking system, allowing use of preprinted or field-marked tags.
J. Manufacturers:
1. Weidmuller, Inc.
2. Ideal.
3. Electrovert USA Corp.
2.08 MAGNETIC CONTROL RELAY
A. Industrial control with field convertible contacts rated 10 amps continuous, 7,200VA
make, 720VA break.
B. NEMA ICS 2, Designation: A600 (600 volts).
C. Time Delay Relay Attachment:
1. Pneumatic type, timer adjustable from 0.2 second to 60 seconds (minimum).
2. Field convertible from ON delay to OFF delay and vice versa.
D. Latching Attachment: Mechanical latch, having unlatching coil and coil clearing
contacts.
E. Manufacturers and Products:
1. Eaton/Cutler-Hammer; Type M 600.
2. General Electric Co.; Type CR120B.
2.09 TIME DELAY RELAY
A. Industrial relay with contacts rated 5 amps continuous, 3,600VA make, 360VA break.
B. NEMA ICS 2 Designation: B150 (150 volts).
C. Solid-state electronic, field convertible ON/OFF delay.
WRRF Headworks Capacity Expansion 26 05 04 - 8 Project No. 149129
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D. One normally open and one normally closed contact (minimum).
E. Repeat accuracy plus or minus 2 percent.
F. Timer adjustment from 1 second to 60 seconds, unless otherwise indicated on
Drawings.
G. Manufacturers and Products:
1. Square D Co.; Type F.
2. Eaton/Cutler-Hammer.
3. General Electric Co.
2.10 INTRINSIC SAFETY BARRIER
A. Provides a safe energy level for exposed wiring in a Class I, Division 1 or Division 2
hazardous area when circuit is connected to power source in nonhazardous area.
B. Rating: Power source shall be rated 24 volts dc, nominal, with not more than 250
volts available under fault conditions.
C. Contact Rating: 5 amps, 250 volts ac.
D. Mounting: Rail or surface.
E. Manufacturers and Products:
1. MTL, Inc.
2. R. Stahl, Inc.
2.11 SUPPORT AND FRAMING CHANNELS
A. Carbon Steel Framing Channel:
1. Material: Rolled, mild strip steel, 12 gauge minimum, ASTM A1011/A1011M,
Grade 33.
2. Finish: Hot-dip galvanized after fabrication.
B. Paint Coated Framing Channel: Carbon steel framing channel with electro-deposited
rust inhibiting acrylic or epoxy paint.
C. PVC Coated Framing Channel: Carbon steel framing channel with 40 mil polyvinyl
chloride coating.
D. Stainless Steel Framing Channel: Rolled, ASTM A167, Type 316 stainless steel, 12
gauge minimum.
E. Manufacturers:
1. B Line Systems, Inc.
2. Unistrut Corp.
3. Aickinstrut.
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2.12 FIRESTOPS
A. General:
1. Provide UL 1479 classified hourly fire-rating equal to, or greater than, the
assembly penetrated.
2. Prevent the passage of cold smoke, toxic fumes, and water before and after
exposure to flame.
3. Sealants and accessories shall have fire-resistance ratings as established by
testing identical assemblies in accordance with ASTM E814, by Underwriters
Laboratories Inc., or other testing and inspection agency acceptable to
authorities having jurisdiction.
B. Firestop System:
1. Formulated for use in through-penetration firestopping around cables,
conduit, pipes, and duct penetrations through fire-rated walls and floors.
2. Fill, Void, or Cavity Material: 3M Brand Fire Barrier Caulk CP25, Putty 303,
Wrap/Strip FS195, Composite Sheet CS195 and Penetration Sealing
Systems 7902 and 7904 Series.
3. Two-Part, Foamed-In-Place, Silicone Sealant: Dow Corning Corp. Fire Stop
Foam, General Electric Co. Pensil 851.
2.13 ENCLOSURES
A. Finish: Sheet metal structural and enclosure parts shall be completely painted using
an electrodeposition process so interior and exterior surfaces as well as bolted
structural joints have a complete finish coat on and between them.
B. Color: Manufacturer’s standard color (gray) baked-on enamel, unless otherwise
shown.
C. Barriers: Provide metal barriers within enclosures to separate wiring of different
systems and voltage.
D. Enclosure Selections: Except as shown otherwise, provide electrical enclosures
according to the following table:
ENCLOSURES
Location Finish Environment NEMA 250 Type
Indoor Finished Dry 1
Indoor Unfinished Industrial Use 12
Outdoor Any Denoted “WP” 3R
Indoor and Outdoor Any Wet and/or Corrosive 4X: 304 Stainless Steel
Indoor and Outdoor Any Wet, Dust, or Oil 13
Indoor and Outdoor Any Hazardous Gas 7
Indoor and Outdoor Any Hazardous Dust 9
WRRF Headworks Capacity Expansion 26 05 04 - 10 Project No. 149129
November 2016
PART 3–EXECUTION
3.01 GENERAL
A. Install equipment in accordance with manufacturer’s recommendations.
3.02 CONTROL DEVICES
A. Unless otherwise shown, install heavy-duty, oil-tight type in nonhazardous, indoor, dry
locations, including motor control centers, control panels, and individual stations.
B. Unless otherwise shown, install heavy-duty, watertight and corrosion-resistant type in
nonhazardous, outdoor, or normally wet areas.
3.03 SUPPORT AND FRAMING CHANNEL
A. Install where required for mounting and supporting electrical equipment, raceway,
and cable tray systems.
B. Channel Type:
1. Interior, Dry (Noncorrosive) Locations:
a. Steel Raceway: Carbon steel or paint coated.
2. Interior, Corrosive (Wet or Dry) Locations:
a. PVC-Coated Steel Conduit and Other Systems Not Covered: Type 316
stainless steel or PVC-coated steel.
3. Outdoor Locations:
a. PVC-Coated Steel Conduit and Other Systems Not Covered: Type 316
stainless steel or PVC coated steel.
C. Paint cut ends prior to installation with the following:
1. Carbon Steel Channel: Zinc-rich primer.
2. Painted Channel: Rust-inhibiting epoxy or acrylic paint.
3. Nonmetallic Channel: Epoxy resin sealer.
4. PVC-Coated Channel: PVC patch.
3.04 INTRINSIC SAFETY BARRIERS
A. Install in compliance with ISA RP12.06.01.
B. Arrange conductors such that wiring from hazardous areas cannot short to wiring
from nonhazardous area.
C. Stencil “INTRINSICALLY SAFE CIRCUIT” on all boxes enclosing barriers.
3.05 FIRESTOPS
A. Install in strict conformance with manufacturer’s instructions. Comply with
installation requirements established by testing and inspecting agency.
WRRF Headworks Capacity Expansion 26 05 04 - 11 Project No. 149129
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B. Sealant: Install sealant, including forming, packing, and other accessory materials, to
fill openings around electrical services penetrating floors and walls, to provide
firestops with fire-resistance ratings indicated for floor or wall assembly in which
penetration occurs.
END OF SECTION
WRRF Headworks Capacity Expansion 26 29 23 - 1 Project No. 149129
November 2016
SECTION 26 29 23
LOW-VOLTAGE ADJUSTABLE FREQUENCY DRIVES
PART 1–GENERAL
1.01 REFERENCES
A. The following is a list of standards which may be referenced in this section:
1. National Electrical Manufacturers’ Association (NEMA):
a. NEMA ICS 1, General Standards for Industrial Controls and Systems.
b. NEMA ICS 2, Standards for Industrial Control Devices, Controllers and Assemblies
c. NEMA ICS 3, Industrial Systems
d. NEMA ICS 3.1, Safety Standards for Construction and Guide for Selection,
Installation and Operation of Variable-speed Drive Systems
e. NEMA ICS 4, Terminal Blocks for Industrial Control Equipment and Systems
f. NEMA ICS 6, Enclosures for Industrial Controls and Systems.
2. American National Standards Institute (ANSI)
a. ANSI C37.90, Relays and Relay Systems Associated with Electric Power
Apparatus
b. ANSI C37.30A(1984), Definitions and Requirements for High- Voltage Air
Switches, Insulators, and Bus Supports, Supplement to C37.30-1971
c. ANSI C37.32, Schedules of Preferred Ratings, Manufacturing Specifications and
Application Guide for High-Voltage Air Switches, Bus Supports, and Switch
Accessories.
3. Institute of Electrical and Electronics Engineers (IEEE)
a. IEEE 519, Harmonic Control and Reactive Compensation of Static Power
Converters
1.02 SOURCE QUALITY CONTROL
A. Listed and labeled by Underwriter’s Laboratories, Inc. (UL), ETL, or Canadian Standards
Association.
B. All upgrades to specified requirements per UL 508 or ETL.
C. Quality Assurance: The Owner reserves the right to observe factory tests on the VFD
controller at the Owner’s option and expense.
D. Compatibility: VFD controller’s performance shall be compatible and tolerant of
disturbances produced by other VFD controllers and not interfere with each other.
E. Programming: Provide VFD controller configuration and MACRO or sub-routine
programming to meet specified driven equipment requirements.
F. Maintainability: VFD controller’s parts shall be interchangeable and modular for all
controllers.
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G. Factory Test: Subject complete VFD enclosure to a complete simulated operational test.
Drive a calibrated load at various speeds over the specified speed range to determine
VFD efficiency.
1.03 SUBMITTALS
A. ACTION SUBMITTAL ITEMS:
1. A copy of this specification Section with addenda updates, and all referenced
Sections, with addenda updates, with each paragraph check-marked to show
specification compliance or marked to show deviations.
2. Catalog and technical data indicating the equipment complies with the Construction
Document.
3. Installation instructions, outline dimensions and weights including filters and/or
isolation transformers, front view drawing identifying control and monitoring devices,
nameplate engravings, shipping section dimensions, weight, and foundation
requirements or wall mounting requirements for all assemblies.
4. External connection diagram showing function and identification of all terminals
requiring field connections.
5. Schematics and wiring diagrams.
6. Plan drawings showing conduit entry locations
7. Current and voltage distortion calculations:
a. Point of Common Coupling (PCC)
b. Include first 36 odd current and voltage harmonics. Voltage shall be calculated
on line-to-line basis.
c. Provide distortion figures for each harmonic and the total demand distortion.
8. Efficiency and power factor calculations:
a. Calculate efficiencies of the VFD controller including the auto-transformer (where
applicable), ventilation fans, control power and all VFD losses.
b. Calculate displacement and total power factor including filter.
c. Perform calculations at 100, 75, and 50 percent speed.
d. Include first 36 harmonics.
9. Calculations of cooling and ventilation requirements.
10. Location and description of service center and spare parts stock.
11. Recommended spare parts list.
12. Written descriptions explaining ladder diagram operation, system operation, and
analog signal processing.
13. Comprehensive interconnection diagrams for VFD and motor.
14. Certification that VFD, motor, and driven load are compatible throughout the
specified speed range.
15. Certified statement from the manufacturer accepting responsibility for providing a
fully functioning installation as specified herein.
B. INFORMATIONAL SUBMITTAL ITEMS:
1. Certified final factory test procedure and results for each drive prior to shipment.
2. Manufacturer’s operation and maintenance information in accordance with Section
01 78 23.
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3. Factory and field test documentation.
4. Training schedule and materials.
1.04 COORDINATION
A. Motor: Obtain and review the appropriate data for the driven motor and load over the
required speed range, for a complete system analysis. Verify that equipment is mutually
compatible and free of resonance over the complete operating range. Coordinate the
assignment of any critical frequencies with the motor supplier. Prepare the certificate
required under Submittals paragraph in this Section; the certificate shall specifically
state whether the VFD equipment is rated for variable torque or constant torque
applications.
PART 2–PRODUCTS
2.01 MANUFACTURERS/PRODUCTS
A. Variable frequency drives shall be Rockwell Automation PowerFlex 753.
2.02 SYSTEM
A. General: Provide integrated, all solid state variable frequency drives (VFD) complete with
power and signal conditioning. Each VFD system shall be installed within its own
individual enclosure. System shall comply with NEMA ICS 1, 3, 4, 3.1, 4, and 6.
B. Operation: Accomplish speed control by adjusting the output frequency according to the
desired reference speed. Adjust ac voltage and frequency simultaneously to provide the
constant Volts/Hertz necessary to operate the motor at the desired speed. The VFD must
use pulse width modulation technology.
C. Rating:
1. Line Voltage: 480 volts, -5 percent continuous, -10 percent momentary, +10 percent,
3 phase.
2. Line Frequency: 60 Hz, ±2 Hz
3. Ambient Temperature: 5°C to 40°C
4. Altitude: Up to 3,300 feet above sea level.
5. Power Factor: Above 0.95 at full speed and rated load.
D. Performance:
1. Efficiency: Above 95 percent at 100 percent full speed, above 93 percent at 70
percent full speed.
2. VFD Inrush Current: Limited to less than 100 percent of motor full load
3. Duty Cycle: 6 starts per hour.
E. Features:
1. Provisions to accept the following control signals for automatic and manual
operation:
a. FWD & REV Run signal from a single remote contact closure when specified
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b. A 4-20 mA dc signal for speed control. The VFD shall provide linear speed control
of the motor from zero to full speed as the variable speed input signal varies from
its minimum to maximum. Input impedance shall be 250 ohms resistive.
2. Native Ethernet/IP connectivity.
3. Remote Potentiometer for manual speed control. Motor speed indicator calibrated in
percent of full speed.
4. A 4-20 mA dc signal for remote speed indication to a local PLC. The VFD shall provide
linear speed indication of the motor speed from zero to full speed. Input impedance
shall be 250 ohms resistive.
5. A 4-20 mA dc signal for remote motor current indication to a local PLC. The VFD shall
provide linear current indication of the motor from zero to full current. Input
impedance shall be 250 ohms resistive.
6. Incoming line fused lockable disconnect switch to meet UL requirements.
7. 24 VDC control circuitry and 480V-120V step down transformer.
8. Variable time delay for delaying motor drive restart after power failure; timer range
shall be 0 to 120 seconds, with initial settings differing by 10 seconds for each drive;
provide module which causes multiple attempts to restart.
9. Provision for automatic emergency shutdown in any mode, activated by the following:
a. Motor thermal protection.
b. Any additional abnormal conditions as shown on the Drawings. Provide for
manual restart.
10. Auxiliary contacts for remote indication of "Run" and "VFD Fault."
11. VFD able to withstand harmonic distortion and notching as defined in IEEE-519 for
dedicated system (10 percent voltage distortion factor and 36,500 volt
microseconds commutation notch area).
12. VFD operable with motor disconnected, in order to test VFD.
13. Linearity and repeatability accuracy of 3 phase output of 1 percent of analog input
control signal regardless of input power voltage fluctuations between 437 and 505
volts.
14. Independent acceleration and deceleration controls, adjustable from 2 to 30 Hz per
second.
15. Conditioning: Provide 5 percent nominal reactance power input series line reactor for
power conditioning. Provide 3 percent nominal reactance power output series line
reactor for power conditioning. Install all conditioning devices within the drive panel
or enclosure.
16. Label with fault current rating and arc flash warning per NEC. See Section 26 05 73,
Electrical Systems Analysis.
17. Label denoting overload setting and date it was set.
F. Protection: Protect VFD against the following conditions:
1. Reverse phase sequence and single phasing of input power.
2. Input power failure.
3. Input transient voltages, including peak suppression and snubbers, in accordance
with ANSI C37.90.
4. Transmission signal interference.
5. Output overcurrent.
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6. Input overcurrent.
7. Motor over temperature.
8. Cabinet over temperature.
9. Under voltage: VFD shall automatically shut down if input voltage falls below preset
limit with automatic restart upon return to a stable supply.
G. Construction:
1. Enclosure:
a. Housing controller modules and components shall be free-standing, wall-
mounted, NEMA 1 gasketed and fabricated from steel, 12-gauge minimum.
b. Dead front and dead back construction with all modules, components, load, line,
and control terminations fully front accessible.
c. Fan-vented with axial fan controlled via thermostat.
d. Provision for top and bottom entry of wiring and conduits.
e. Gasketed doors mounted on semi-concealed hinges, with lockable door latches.
f. Door-mount the following devices:
1) HMI with the following indications.
a) Power On
b) Speed indication
2) Control devices and indication:
a) HOA switch and Motor Run
b) VFD Fault Indication
3) External operating handle for the incoming line fused disconnect.
g. Control components shall be in accordance Section 26 05 04, Basic Electrical
Materials and Methods. Configuration of the enclosure and the components shall
be as shown on the drawings.
h. Components: Mount components on circuit cards or modules, which can be
adjusted or replaced in the field without the use of special tools.
i. Finish: Paint finish shall be ANSI Grey.
H. Spare Parts: Furnish two sets of spare power fuses for each size and type of fuse used;
furnish a minimum of five fuses of each size and type of control circuit fuse.
PART 3–EXECUTION
3.01 INSTALLATION
A. The Contractor will be responsible for installation of the VFD enclosure, including:
1. Per manufacturer’s instructions, lace power conductors to resist short circuit forces.
2. Operate each drive from no load to full load and perform a spectrum analysis to verify
that the waveform on the line side of the VFD is in compliance with IEEE 519 for
general systems.
3.02 MANUFACTURER’S SERVICES
A. Provide the services of a factory trained service technician to inspect and check out each
system before energizing.
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B. Furnish manufacturer’s representative for the following services at site or classroom as
designated by Owner for minimum person-days listed below, travel time excluded:
1. 3 person-days (one person for 8 hours within regular Contractor working hours) for
installation inspection and prestartup classroom training.
2. Furnish startup services and training of Owner’s personnel at such times as
requested by Owner to accommodate the shift schedules of Owner’s operation and
maintenance staff.
3. Certify completion of training on Form 43 05 11-B, included with Section 43 23
52.13.
C. Provide a completed Manufacturer’s Certificate of Proper Installation form, included with
this specification.
END OF SECTION
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MANUFACTURER’S CERTIFICATE OF PROPER INSTALLATION
OWNER EQPT SERIAL NO.
EQPT TAG NO:
EQPT/SYSTEM:
PROJECT NO:
SPEC. SECTION:
I hereby certify that the above-referenced equipment/system has been: (check applicable)
□ Installed in accordance with manufacturer’s recommendations.
□ Inspected, checked, and adjusted.
□ Serviced with proper initial lubricants.
□ Electrical and mechanical connections meet quality and safety standards.
□ All applicable safety equipment has been properly installed.
□ Functional tests.
□ System has been performance tested and meets or exceeds specified performance
requirements. (When complete system of one manufacturer.)
Note: attach any performance test documentation from manufacturer.
Comments:
I, the undersigned Manufacturer’s Representative, hereby certify that I am (i) a duly authorized
representative of the manufacturer, (ii) empowered by the manufacturer to inspect, approve, and
operate their equipment, and (iii) authorized to make recommendations required to ensure
equipment furnished by the manufacturer is complete and operational, except as may be otherwise
indicated herein. I further certify that all information contained herein is true and accurate.
Date: , 20____
Manufacturer:
By Manufacturer’s Authorized Representative:
(Authorized Signature)
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SECTION 43 23 52.13
IMMERSIBLE WET-PIT VARIABLE SPEED SCREW CENTRIFUGAL PUMPS AND INTAKE BASINS
PART 1–GENERAL
1.01 SUMMARY
A. Section includes:
1. Immersible/submersible helical screw centrifugal pumps complete with
motor, variable frequency drive, suction bell and spool, discharge nozzle and
discharge elbow, guide bars, guide bar brackets, and accessories suitable for
pumping raw, unscreened wastewater at variable speed.
2. All external relays required for pump thermal and moisture protection.
3. Self-cleaning, prefabricated intake basins for each pump capable of
capturing, entraining, and pumping floatables and other debris.
B. Equipment List:
Item Equipment number
Influent Pump 1 SIPS1PMP0001
Influent Pump 1 Motor Thermistors SIPS1SWH0001A-TSH
Influent Pump 1 Moisture Probe SIPS1SWH0001A-MSH
Influent Pump 1 VFD SIPS1VFD0001
Influent Pump 1 Intake Basin -
Influent Pump 2 SIPS1PMP0002
Influent Pump 2 Motor Thermistors SIPS1SWH0002A-TSH
Influent Pump 2 Motor Lower Bearing Temperature Sensor SIPS1SWH0002B-TSH
Influent Pump 2 Moisture Probe SIPS1SWH0002A-MSH
Influent Pump 2 Float Switch SIPS1SWH0002B-MSH
Influent Pump 2 VFD SIPS1VFD0002
Influent Pump 2 Intake Basin -
Influent Pump 3 SIPS1PMP0003
Influent Pump 3 Motor Thermistors SIPS1SWH0003A-TSH
Influent Pump 3 Motor Lower Bearing Temperature Sensor SIPS1SWH0003B-TSH
Influent Pump 3 Moisture Probe SIPS1SWH0003A-MSH
Influent Pump 3 Float Switch SIPS1SWH0003B-MSH
Influent Pump 3 VFD SIPS1VFD0003
Influent Pump 3 Intake Basin -
Influent Pump 4 SIPS1PMP0004
Influent Pump 4 Motor Thermistors SIPS1SWH0004A-TSH
Influent Pump 4 Motor Lower Bearing Temperature Sensor SIPS1SWH0004B-TSH
Influent Pump 4 Moisture Probe SIPS1SWH0004A-MSH
Influent Pump 4 Float Switch SIPS1SWH0004B-MSH
Influent Pump 4 VFD SIPS1VFD0004
Influent Pump 4 Intake Basin -
Influent Pump 5 SIPS1PMP0005
Influent Pump 5 Motor Thermistors SIPS1SWH0005A-TSH
Influent Pump 5 Motor Lower Bearing Temperature Sensor SIPS1SWH0005B-TSH
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Influent Pump 5 Moisture Probe SIPS1SWH0005A-MSH
Influent Pump 5 Float Switch SIPS1SWH0005B-MSH
Influent Pump 5 VFD SIPS1VFD0005
Influent Pump 5 Intake Basin -
Influent Pump 6 SIPS1PMP0006
Influent Pump 6 Motor Thermistors SIPS1SWH0006A-TSH
Influent Pump 6 Moisture Probe SIPS1SWH0006A-MSH
Influent Pump 6 VFD SIPS1VFD0006
Influent Pump 6 Intake Basin -
1.02 REFERENCES:
A. This Section contains references to the following documents. They are a part of this
Section as specified and modified. Where a referenced document contains
references to other standards, those documents are included as references under
this section as if referenced directly. In the event of conflict between the
requirements of this section and those of the listed documents, the requirements of
this section prevail.
Reference Title
AISI 316 Stainless Steel
ANSI/HI 1.1–1.6 Rotodynamic (Centrifugal) Pumps
ANSI/HI 9.6.3 Rotodynamic Pumps (Centrifugal and Vertical) Guideline for Allowable
Operating Region
ANSI/HI 11.6 Submersible Pump Tests
ANSI/HI 14.6 Rotodynamic Pumps for Hydraulic Performance Acceptance Tests
ASTM A48 Gray Iron Castings
ASTM A532 Abrasion-Resistant Cast Irons
ASTM A536 Ductile Iron Castings
ASTM A743 Stainless Steel Casting
ISO 1940 Mechanical Vibration – Balance Quality Requirements of Rigid Rotors
ISO 9001 Quality Systems
NEMA MG 1 Motors and Generators
1.03 SUBMITTALS
A. Procedures:
1. Except at his own risk, the Vendor is not authorized to proceed with
manufacture of the specified components until all Action Submittal Items
have been reviewed by the Owner and returned with a review action of “No
Exceptions Taken” or “Make Corrections Noted”.
2. Informational submittal item requirements are satisfied when they have been
reviewed by the Owner and returned with a review action of “Receipt
Acknowledged”. There are no Vendor activities that are conditioned on
Informational Submittal items.
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B. Action Submittal Items:
1. A copy of this specification section with addendum updates included, with
each paragraph check-marked to indicate specification compliance or
marked to indicate requested deviations from specification requirements.
Check-marks ( ) denote full compliance with a paragraph as a whole.
Deviations shall be underlined and denoted by a number in the margin to the
right of the identified paragraph. The remaining portions of the paragraph not
underlined signify compliance on the part of the Vendor with the
specifications. Include a detailed, written justification for each deviation.
Failure to include a copy of the marked-up specification sections, along with
justification(s) for any requested deviations to the specification requirements,
with the submittal is sufficient cause for rejection of the entire submittal with
no further consideration.
2. A copy of the contract process and instrumentation diagrams (Figures 1–3)
and the motor control schematic (E-000-0101), marked to show specific
changes necessary for the equipment proposed in the submittal. If no
changes are required, mark the drawing(s) "no changes required". Failure to
include copies of the relevant drawings with the submittal shall be cause for
rejection of the entire submittal with no further review.
3. Electrical internal connection diagrams, and external interconnection
diagrams, drawn in accordance with JIC and/or ICS standards. Connection
diagrams shall be the conventional type with lines showing point-to-point
wiring and must show terminals and devices as viewed by the electrician;
wireless or wire schedule types are not acceptable.
4. Product data on all electrical relays (intrinsically safe and non-intrinsically
safe) required for thermal and moisture protection, including voltage and
contact rating.
5. Drawings showing general dimensions and confirming the size of pumps,
motors, drives and specified appurtenances; piping connections; construction
details of equipment; wiring diagrams; and weight of equipment.
6. Product data on lifting chain assemblies and grip eye attachment as specified
in Paragraph 2.06-F.
7. Shaft deflection calculations.
8. Bearing L-10 life calculations.
9. Motor submittal items:
a. Motor Data Form 26 05 84-A, included with this specification. Provide
a separate form for each motor size.
b. Motor duty rating.
c. Motor outline, dimensions and weight.
d. Manufacturer's general descriptive information relative to motor
features.
e. Cabling information for each motor size including number of cables,
size, type, and length.
f. Inverter duty motor specifications including the motor winding voltage
rating.
g. Operating speed range.
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h. Motor manufacturer’s statement that the submitted motor is fully
suitable for operation with the selected variable frequency drive.
C. Informational Submittal Items:
1. Certified factory test results of each pump prior to shipment in accordance
with the requirements of this Section. Certified material includes copies of
test logs and resulting performance curves and performance guarantee
statement.
2. Warranty information.
3. Pump discharge elbow anchor requirements including size, number,
placement pattern, and embedment depth. Provide a bolting template for
each pump size with specific instructions for required grouting of the
discharge elbow for each pump size.
4. Manufacturer’s installation recommendations and procedures for the
prefabricated intake basins.
5. Installation Certification Form 43 05 11-A as specified in paragraph 3.02-D.
6. Training Certification Form 43 05 11-B as specified in paragraph 3.02-D.
7. Manufacturer’s operation and maintenance information in accordance with
Section 01 78 23.
8. Installation manual containing instructions to be followed in the installation
of the pumps and intake basins. The manual, as a minimum, contains the
following information:
a. Major parts list including weights of component parts.
b. Procedures to be followed in unpacking and unloading, including
directions indicating proper methods for moving the equipment.
c. Instructions for field assembling of match-marked components as
they will be shipped.
d. Instructions for alignment, leveling, and all pertinent information for
the proper installation of the equipmnet.
e. Instructions for anchoring and securing the equipment.
f. Equipment weight and lifting points.
g. Wiring, alignment, and connection instructions for the influent pumps
and motors.
h. Site storage and protection requirements for equipment prior to
installation.
D. Provide the following spare parts for each size pump:
1. Two complete sets of all gaskets.
2. Two complete sets of all bearings.
3. Two complete sets (upper and lower) of mechanical seals.
4. Two complete sets of wear rings.
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PART 2–PRODUCTS
2.01 MANUFACTURERS
A. Hidrostal immersible/sumbersible screw centrifugal pumps, model H12K-SS and
model F10K-MD.
B. Prefabricated intake basins shall be Hidrostal Prerostal™ size 1300.
2.02 TYPE
A. Each pump will be of the heavy-duty, submersible, vertical shaft, centrifugal nonclog,
helical screw type, suitable for pumping raw, unscreened wastewater. Pumps are
designed for continuous or cyclic operation under submerged, partially submerged, or
totally dry conditions without damage to the pump and motor.
B. Each pump will be installed above a prefabricated intake basin capable of capturing,
entraining, and removing floatables and other debris from the wetwell during a pump
station cleaning cycle. During normal operation the wetwell level will be controlled
above the top of the pump motors and the intake basin will be fully submerged.
2.03 PERFORMANCE/DESIGN CRITERIA
A. Service Conditions:
Parameter Value
Equipment number(s) SIPS1PMP0001
SIPS1PMP0002
SIPS1PMP0003
SIPS1PMP0004
SIPS1PMP0005
SIPS1PMP0006
Area Exposure Exposure type: Head space 1
Environment: Atmospheric 2
Fluid Type Raw wastewater containing fine and fibrous
material including but not limited to hair,
plant material, sand, silt, petroleum products,
industrial solvents, animal fats, oils, and
plastic.
Fluid Temperature 50 to 75 degrees F
1. Headspace: Low oxygen, wet environment with exposure to hydrogen sulfide and
other corrosive gases.
2. Atmospheric: in the space surrounding a structure or process.
B. Operating Conditions:
1. The full speed operating conditions presented in the table below are based
on the following:
a. SIPS1PMP0001 and SIPS1PMP0006 (small pumps): two small
pumps and three large pumps in service (only required for peak hour
flow conditions if a large pump is out of service)
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b. SIPS1PMP0002, SIPS1PMP0003, SIPS1PMP0004, and
SIPS1PMP0005 (large pumps) : four large pumps in service
2. Automatic control of the influent pumps will be through the plant’s SCADA
system. During normal operation, with either SIPS1PMP0001 or
SIPS1PMP0006 running or one or more of SIPS1PMP0002, SIPS1PMP0003,
SIPS1PMP0004, and SIPS1PMP0005 running in parallel, the maximum
normal operating speed for the pumps will be limited to a value less than the
full operating speed (approximately 1530 rpm and 1120 rpm for the small
and large pumps, respectively). The listed rated capacity of the pumping
installation will be based on the maximum normal operating speed. Rated
capacities at maximum normal operating speed will be as follows:
a. SIPS1PMP0001 and SIPS1PMP0006, each: 4.0 mgd at total head of
28.5 feet
b. SIPS1PMP0002, SIPS1PMP0003, SIPS1PMP0004, and
SIPS1PMP0005, each: 8.0 mgd at total head of 41.0 feet
Parameter Value
Equipment number Small pumps:
SIPS1PMP0001
SIPS1PMP0006
Large pumps:
SIPS1PMP0002
SIPS1PMP0003
SIPS1PMP0004
SIPS1PMP0005
Full speed operation, Condition A1,4
Capacity, mgd 4.3 8.7
Total head, feet 43.0 43.0
Pump speed, rpm 1760 1180
NPSHA, feet 34.6 40.3
Operating limits, percent of BEPQ 5 Within AOR Within AOR
Maximum permissible vibration, inches/sec 0.14 0.14
Full speed operation, Condition B 2,4
Capacity, mgd From pump H/Q curve From pump H/Q curve
Total head, feet 37.5 37.5
Pump speed, rpm 1760 1180
NPSHA, feet 36.6 41.8
Operating limits, percent of BEPQ 5 70 to 126 70 to 126
Maximum permissible vibration, inches/sec 0.1 0.1
Reduced speed operation, Condition C 3,4
Capacity, mgd 1.3 3.3
Total head, feet 18.1 18.8
Pump speed, rpm 850 650
NPSHA, feet 34.7 40.5
Operating limits, percent of BEPQ 5 70 to 126 70 to 126
Maximum permissible vibration, inches/sec 0.1 0.1
1. Condition A is the full speed operating condition. Guarantee performance at Condition A in accordance
with this Section. Select pumps to achieve Condition A performance, but also operate continuously within
specified vibration limits at the head head and flow conditions specified for Condition B and Condition C.
Condition A must be within the pump manufacturer’s published allowable operating range (AOR) for the
pump.
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2. Condition B head is presented to indicate operating conditions when the pump is operating at maximum
normal operating speed against minimum anticipated system head, assuming a hypothetical head-
capacity curve. NPSHA, as listed for Condition B, is calculated on a pumped flow of 4.6 mgd and 9.5 mgd
for the small pumps and large pumps, respectively.
3. Condition C is the anticipated continuous duty minimum speed condition. Pumps furnished under this
specification shall be capable of sustained (24 hours per day) operation at this condition.
4. Total head in the above table is the algebraic difference between the discharge head and suction head
as defined in ANSI/HI 1.1 through 1.6. Net positive suction head available (NPSHA) in the above tabulation
is referred to the wet well invert as shown and is calculated in accordance with ANSI/HI 1.3 for average
barometric pressure and maximum temperature conditions. An allowance of five feet has been included
for the presence of volatile constitutes in the pumped fluid.
5. Best efficiency point flow (BEPQ) is the flow rate at the peak pump efficiency point on the pump curve
for the required operating speed.
C. Design Requirements:
Parameter Value
Equipment number Small pumps:
SIPS1PMP0001
SIPS1PMP0006
Large pumps:
SIPS1PMP0002
SIPS1PMP0003
SIPS1PMP0004
SIPS1PMP0005
Influent pumps (each unit)
Diameter of rigid sphere capable of passing
through the pump from inlet to discharge,
minimum, inches
4.5 5.88
Efficiency at best efficiency point (BEP) at full
speed, minimum, percent
78 78
Suction bell outside diameter, inches 30 40
Suction specific speed (Nss), maximum 1 15,000 10,000
Pump inlet size, inches 10 12
Pump discharge size, inches 10 12
Full speed operation, maximum, rpm 1,760 1,180
Operating speed, constant or variable Variable Variable
Approximate pump centerline elevation,
measured from wetwell invert, ft
3.20 3.33
Motor (see paragraph 2.07)
Type Explosion proof (XP)
Immersible
Explosion proof (XP)
Immersible
Size, maximum, hp 51 107
Speed, maximum, rpm 1,800 1,200
Inverter duty Yes Yes
Thermal protection Yes Yes
Moisture protection Yes Yes
Power supply voltage, phase, frequency 480 Vac, 3-ph, 60 hz 480 Vac, 3-ph, 60 hz
Hazardous rating Class 1, Div 1, Group D Class 1, Div 1, Group D
Reversing motor No No
Multispeed motor No No
Motor starting type VFD VFD
1. Suction specific speed is calculated (using NPSH3) in accordance with ANSI/HI 1.3, paragraph
1.3.4.1.15.
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2.04 SYSTEM OPERATION
A. Pumps will be installed in an unheated and unventilated wetwell receiving raw,
unscreend wastewater from a 72-inch diameter approach pipe. Each pump will be
guide-rail mounted with the pump suction centered over a prefabricated intake basin,
installed on the opposite side of the wetwell forebay channel. Raw wastewater will be
pumped to a distribution channel upstream of the influent screens.
B. During normal operation, the pumps will be controlled by the plant SCADA system to
automatically sequence pump operations based on liquid level in the wetwell. Pump
speed will be modulated to maintain a level setpoint. The level setpoint will increase
as influent flows increase and more pumps are brought into service. At low flows, a
single small pump will operate. As flows increase beyond the capacity of the single
small pump, level in the wetwell will begin to rise and when the next level setpoint is
reached, the lead large pump will be called to run and the small pump will turn off,
with the large pump then modulating speed to maintain the new level setpoint. This
sequence continues as flows increase and additional large pumps are brought
online, then reverses as influent flows decrease.
C. The wetwell will include an automatic cleaning cycle programmed to occur during the
plant’s minimum flow period. Frequency of cleaning cycles will be operator
adjustable. When a cleaning cycle is initiated, online pumps ramp up to bring the
wetwell down to a cleaning level setpoint and then the duty cleaning pump is called
to run at its preset cleaning speed setpoint for a preset cleaning cycle duration. The
purpose of the cleaning cycle is to entrain floatables and other debris accumulated in
the wetwell into the pump suction for removal. Setpoints for the cleaning cycle will be
set by the manufacturer during commissioning.
2.05 MATERIALS
Component Material
Pump and motor casing ASTM A48, cast iron, class 30
Discharge fitting and elbow ASTM A48, cast iron, class 30
Suction spool and bell AISI, stainless steel, type 316
Impeller ASTM A743, stainless steel, grade CF8M
Suction liner ASTM A532, high chrome cast iron, class III-A
Wear ring ASTM A532, high chrome cast iron, class III-A
Impeller flange ASTM A536, ductile iron, grade 80-55-06
Motor and pump shaft AISI, stainless steel, type 316
External bolts and nuts AISI, stainless steel, type 316
Guide bar brackets AISI, stainless steel, type 316
Anchor bolts AISI, stainless steel, type 316
Guide rails, lifting chain assemblies AISI, stainless steel, type 316
Prefabricated intake basin Fiberglass reinforced plastic (FRP)
Prefabricated intake basin frame Galvanized steel
WRRF Headworks Capacity Expansion 43 23 52 .13 - 9 Project No. 149129
November 2016
2.06 FEATURES:
A. Volute Casing and Inlet/Discharge Nozzles:
1. Volute designed for efficient conversion of kinetic to potential energy with
clear passageways designed to pass the minimum specified solid sphere
size.
2. Volute casing: one-piece casting with a tangential or center discharge nozzle.
Casting designed to bear the loads associated with removal and replacement
of the pump and to withstand the loads imposed by the specified operating
conditions.
3. Discharge nozzle designed to mate with the discharge fitting required for
connection to the discharge elbow. Discharge fitting custom fabricated by the
manufacturer to center the pump suction over the center of the intake basin.
4. Volute casing fitted with an inlet nozzle connected to an intermediate spool
piece and suction intake bell. Spool piece custom fabricated by the
manufacturer to locate the suction bell at the required clearance above the
center of the intake basin.
5. Suction and discharge flanges drilled for ANSI 150-pound bolting.
B. Shaft:
1. Pump shaft of sufficient section to limit deflection at the shaft seal to not
more than 2 mils (0.002 inches) at any operating condition within the zone
described by the specified continuous-duty operating conditions. Calculate
deflection at the shaft seal as required by provisions set forth in ANSI/HI 1.3.
C. Bearings:
1. Heavy-duty, permanently greased lubricated anti-friction type double shielded
and factory sealed. Thrust bearings designed to take the full axial load of the
impeller.
2. Designed for an L-10 rating life of at least 50,000 hours at any operating
condition within the zone described by the specified continuous-duty
operating conditions. Provide calculations supporting the selection of bearing
sizes.
D. Impeller:
1. Dynamically balanced, one-piece, single suction, screw centrifugal, single
vane, nonclogging design capable of passing solids, fibrous materials, heavy
sludge, and other matter found in raw wastewater applications.
2. Hydraulic design of the impeller combining the action of a positive
displacement screw with the action of a single-vane centrifugal impeller to
provide a single, non-bifurcated flow stream with only gradual changes in flow
direction.
3. Leading edge of the impeller vane blends into the impeller body in such a way
that rags or other fibrous material caught on the leading edge and folded
over both sides of the vane will be unfolded and released flowing through the
pump.
4. Impeller flange or impeller contains a spiral groove on the rear face so that
any solids in the pumped media are discharged from the space between the
backplate and the rear of the impeller.
WRRF Headworks Capacity Expansion 43 23 52 .13 - 10 Project No. 149129
November 2016
5. Abrasion resistant wearing ring system to provide efficient sealing between
the volute and impeller.
6. Conical impeller and adjustable-position suction liner. Any axial adjustment of
the suction liner will cause the clearance between the impeller and suction
liner to change uniformly along the entire length of the impeller to maintain
design hydraulic efficiencies. Regulable suction liner externally adjustable to
compensate for wear by means of regulating screws.
E. Mechanical Seals:
1. Shaft sealing provided by tandem double mechanical seals running in an oil
reservoir, composed of two separate lapped face seals.
2. Mechanical seal nearest the bearing isolates the seal cooling oil from the
motor frame. Provide manufacturer’s standard seal material for the specified
motor size.
a. Small pump motors: carbon/ceramic faces
b. Large pump motors: tungsten carbide/silicon carbide faces
3. Mechanical seal nearest the impeller contained in a seal chamber formed by
the impeller flange and a recess cast into the motor frame. Bellows-type
construction with bellows designed to prevent contaminants from contacting
the stainless steel spring that loads the seal face. Seal faces are a solid
tungsten carbide rotating face running agains a solid silicon carbide
stationary face. Provide manufacturer’s standad bellows material for the
specified motor size.
a. Small pump motors: rubber bellows
b. Large pump motors: stainless steel bellows
4. To minimize debris reaching the shaft seal, mechanical seal nearest the
impeller isolated from contaminants in the pumped media by a labyrinth-fit
between the backside of the impeller and the backplate, as well as by pump-
out grooves cast into the impeller back shroud and into the backplate.
F. Pump Anchorage, Guide Rail System, and Accessories:
1. Each pump mounted using manufacturer-supplied discharge elbow anchor
system, cantilevering the entire pump and motor from the volute discharge
flange out over the center of the intake basin. Installation must provide an
unobstructed area under the pumps. Supports from the underside of the
pump volute or pump suction to wetwell floor are not acceptable.
2. Provide each pump with a dual-rail guide system to allow removal of the
pump without entering the wetwell or requiring any bolts, nuts, or other
fastenings to be removed. Sealing of the pumping unit to the discharge
connection accomplished by a simple linear downward motion of the pump
with the entire weight of the pumping unit guided to and pressing tightly
against the discharge connections. Pump supported by a positive metal-to-
metal interlocking flange additionally sealed by a nitrile rubber ring pressed
against the fixture flange by the weight of the pump.
3. Provide all accessories needed for a complete guide rail system for each size
pump, including:
a. Guide rails/bars (stainless steel pipe)
WRRF Headworks Capacity Expansion 43 23 52 .13 - 11 Project No. 149129
November 2016
b. Upper guide bar brackets – provide with integral hook to suspend
lifting chain assembly
c. Discharge elbow connections
d. Anchor bolts
4. Lifting chain assemblies: Provide all pumps with the same size lifting chain,
sized based on the largest pump specified in this Section. Provide one
compatible grip eye attachment, sized based on the lifting the largest pump
specified in this Section. The grip eye must be capable of hanging from the
hook of a hoist, enabling it to be lowered down over a guide to the pump
lifting chain and engage the grip eye to the chain.
G. Prefabricated Intake Basin:
1. Provide one intake basin for each pump. Each intake basin is the same size
for all pumps. Specified size shall be capable of accommodating future
Hidrostal I16K size pumps with the same basin.
2. Each intake basin is fiberglass with a galvanized steel frame. Intake basins
will be permanently secured/grouted in the wetwell by the Contractor,
following the manufacturer’s recommendations.
2.07 ELECTRIC MOTORS
A. General Requirements for Motors:
1. Manufactured by the same manufacturer as the pump.
2. Factory Mutual (FM) listed for Class 1, Division 1, Group D hazardous
atmospheres.
3. Inverter duty, squirrel-cage induction, shell type design, housed in an air-
filled, watertight chamber, NEMA Design B with a service factor of 1.15 based
on nameplate rating.
4. Immersible type motors suitable for full-load, continuous operation either
completely dry or fully submerged in the pumped liquid of up to 65-foot
depths.
5. Stator winding and stator leads insulated with moisture resistant Class F
insulation, rated at a temperature of 155 degrees C.
B. Motor Cooling System:
1. Specifically designed for use with variable speed applications.
2. Air filled motor housing type with a separate heat exchanger circuit.
3. Shaft-mounted cooling pump circulating oil from a jacket surrounding the
stator to a heat exchanger surface cast into the pump backplate. The
circulating oil transfers excess motor heat directly to the pumped media
inside the volute without the need for submergence.
4. Circulating oil capable of providing adequate motor cooling at any continuous
power output up to the nameplate rating in an ambient temperature of up to
40 degrees C.
C. Motor Thermal and Moisture Protection:
1. Three thermistor type thermal sensors embedded in the stator windings and
wired in parallel. Thermistors are wired to an external thermistor relay (to be
WRRF Headworks Capacity Expansion 43 23 52 .13 - 12 Project No. 149129
November 2016
installed by the Contractor in a junction box at the pump’s disconnect/plug
rack). If winding temperature exceeds rating operating temperature, the
thermistor relay opens a protective circuit and shuts down power to the
motor. The external relay must be manually reset before the motor can be
returned to operation. Provide Siemens 3RN10 thermistor relay for each
pump.
2. Provide manufacturer’s standard bearing temperature protection device and
intrinsically safe, external relay, for the specified motor size.
a. SIPS1PMP0001 and SIPS1PMP0006 (small pumps) motors: none.
b. SIPS1PMP0002, SIPS1PMP0003, SIPS1PMP0004, and
SIPS1PMP0005 (large pumps) motors: one normally closed thermal
sensor provided in close contact to the lower thrust bearing. Sensor
wired in a separate, intrinsically safe circuit to an external
temperature relay (to be installed by the Contractor in a junction box
at the pump’s disconnect/plug rack). Wired to shut down the motor if
bearing temperature exceeds rated operating temperature. Provide
Warrick 17 intrinsically safe relay for each large pump.
3. Provide manufacturer’s standard protection device for moisture monitoring in
the dry portion of the motor and intrinsically safe, external relay, for the
specified motor size.
a. SIPS1PMP0001 and SIPS1PMP0006 (small pumps) motors: none.
b. SIPS1PMP0002, SIPS1PMP0003, SIPS1PMP0004, and
SIPS1PMP0005 (large pumps) motors: one dry chamber float switch
installed in the dry portion of the motor. Float switch wired in a
separate, intrinsically safe circuit to an external moisture relay (to be
installed by the Contractor in a junction box at the pump’s
disconnect/plug rack). Wired to shut down the motor if water enters
the dry portion of the motor. Provide Warrick 17 intrinsically safe relay
for each large pump.
4. One conducitivity moisture probe for each motor to monitor the moisture
content of the oil in the chamber between the mechanical seals. Moisture
probe wired in a separate, intrinsically safe circuit to an external moisture
relay (to be installed by the Contractor in a junction box at the pump’s
disconnect/plug rack). If moisture relay is tripped, an alarm will be issued
indicating a failure of the outer mechanical seal. Provide Warrick 17
intrinsically safe moisture probe relay for each pump.
D. Power and Control Cables:
1. Each pump will have three separate cables leaving the motor, one cable for
power and two cables for controls. One control cable dedicated to intrinsically
safe controls. Provide the same length for all cables for all pumps, minimum
cable length of 50 feet.
2. The Contractor will cut the cables to length in the field during installation of
the Meltric plugs and local disconnect panels for each pump.
E. Cable Seals:
1. Motor cable-entry sealing assembly includes five components to ensure a
positive, redundantly watertight seal:
WRRF Headworks Capacity Expansion 43 23 52 .13 - 13 Project No. 149129
November 2016
a. Sealing components are mechanically isolated from cable strains by a
two-piece restraining clamp that securely grips the cable above the
moisture-sealing components and bears any mechanical forces
applied to the cable.
b. The cable moisture seal consists of an elastomer grommet prevented
from extruding past the cable by stainless steel retaining washers on
either side. Grommet compressed tightly against the cable outside
diameter and the entry assembly inner diameter by a screwed
follower gland.
c. Each individual conductor interrupted by a solid copper isolation dam
to prevent wicking of moisture through the conductor strands.
d. Cable insulation sealed by an epoxy poured into the cable entry and
totally encapsulating the stripped back insulation and the individual
copper dams. Poured epoxy seal also functions as a redundant seal
for the cable outside diameter.
e. Cable free end sealed from moisture entry during shipping, storage,
and prior to connection to the control panel by a plastic sleeve
securely clamped over the cable end.
2.08 VARIABLE FREQUENCY DRIVES
A. Provide a complete VFD enclosure package for each pump as specified in Section 26
29 23. See influent pump control schematic (Drawing E-000-0101).
2.09 CONTROLS:
A. General: The influent pumps will be controlled by a PLC at the IPS electrical building.
The Contractor’s system’s integrator will program the influent pumps for automatic
control during normal operation and during cleaning cycles, based on the Engineer’s
control strategy for the IPS.
B. The pump manufacturer is responsible for assisting with commissioning and to
recommend setpoints for the pumps for the automatic cleaning cycle. Provide
manufacturer’s representative as specified in paragraph 3.02-E.
2.10 COATINGS
A. Provide manufacturer’s standard prime and finish coatings.
2.11 SOURCE QUALITY CONTROL
A. Factory Testing: At a minimum, factory testing of the pumps will include hydrostatic
tests and performance tests. The Owner reserves the right to be present during
factory testing. Notify the Owner at least four weeks prior to the scheduled test
date(s).
B. Hydrostatic Tests: Factory test all pressure sustaining parts in accordance with the
following requirements:
1. Conform hydrostatic tests to the requirements of ANSI/HI 11.6 for
submersible pumps. Hold castings at the test pressure for the duration
indicated in ANSI/HI 11.6 and 14.6. Ensure that test results are certified
WRRF Headworks Capacity Expansion 43 23 52 .13 - 14 Project No. 149129
November 2016
correct by the chief engineer or individual in responsible charge of the
manufacturing facility.
C. Performance Tests: Subject each pump to a performance test to verify the full range
of operating conditions in accordance with the following requirements:
1. Performance Guarantee:
a. Guarantee pump performance (flow and head, efficiency, and NPSH3)
to the criteria specified under this paragraph. Guarantee in writing
and have certified by the chief engineer or individual in responsible
charge of the test facility.
b. Test not less than eight points on the head/capacity curve to
document hydraulic performance from shutoff to maximum capacity
without overloading the motor. Cover full-speed operating points
specified in this Section. Ensure that tests conducted at specified
operating conditions are performed with sump liquid levels adjusted
to produce the NPSHA indicated for that specific condition. Perform
NPSH3 tests for not less than four full-speed operating conditions,
but not less than specified operating conditions and at the best
efficiency point (BEPQ).
c. Conform test procedures to those set forth in ANSI/HI 14.6
acceptance grade 1U, and as specifically detailed in these
specifications.
d. Ensure that acceptance criteria for head and capacity test results,
based upon Condition A specified in this Section, are as required in
ANSI/HI 11.6 and 14.6, acceptance grade 1U.
e. Ensure that acceptance criteria for NPSH3 at any specified operating
condition are the values proposed in the submitted curves, with a
tolerance of plus 0, minus unlimited.
2. Performance Tests:
a. Test the pumps with the suction bell/spool and the discharge
elbow/spool fitted to the pump. Apply the specified performance
requirements to the complete pumping assembly. Include in the
certified test data separate readings for inlet and discharge head for
each data point.
b. Perform NPSH3 tests in accordance with ANSI/HI 14.6, paragraph
14.6.5.8.2.1, Type 1 Test except that not less than four tests should
be performed at the test motor speed to completely cover the range
of operating conditions specified in this Section. Ensure that one of
the test points is at BEP flow to confirm the test pump’s Nss. Extend
all NPSH3 tests from 50 percent to 140 percent of best efficiency
flow at maximum operating speed, or to not less than 10 percent (in
terms of flow) past the flow at Operating Condition B, whichever is
greater. Cause for rejection is failure to achieve specified
performance or performance proposed in accepted submittal
documents (capacity and head, efficiency, or NPSH3), whichever is
more restrictive.
c. Have all test results, including test logs and generated curves,
certified correct by the chief engineer or individual in responsible
charge of the manufacturer’s test facility.
WRRF Headworks Capacity Expansion 43 23 52 .13 - 15 Project No. 149129
November 2016
3. NPSH Margin Limitations:
a. NPSH3, as used in the following paragraphs, means the NPSH3 at the
impeller eye, determined in accordance with ANSI/HI 11.6 or 14.6, as
applicable for the proposed pump. Document the method used to
determine NPSH3 for the proposed pump.
PART 3–EXECUTION
3.01 INSTALLATION
A. The influent pumps and VFD enclosures will be installed by a Contractor hired by the
Owner and installed in accordance with the the project documents and the vendor’s
installation instructions, and in accordance with all OSHA, local, state, and federal
codes and regulations.
3.02 FIELD QUALITY CONTROL
A. General: Perform all testing for this product or system consistent with applicable
codes, and the manufacturers’ current quality assurance program.
B. Component Test Phase: Following the preoperational test phase tests performed by
the Contractor, the Contractor will perform the following field tests during the
component test phase.
1. Demonstrate that each influent pump is correctly installed and performs
successfully at each specified operating condition. Each continuous duty
operating condition will be tested for a short duration (approximately 5 to 10
minutes or as required to demonstrate successfull operation). Additionally,
each pump will be tested for a longer duration (1 hour minimum) at a
throttled condition that results in maximum power draw on the motor without
overloading the motor. Tests will be conducted with clean water (plant
effluent). The Contractor will be responsible for providing means to fill and
recirculate flow from the pump station discharge back to the wetwell and to
simulate design head conditions.
2. Demonstrate that each influent pump functions correctly when the IPS
wetwell level is drawn down below the weir of the prefabricated intake basin,
simulating operation during a wetwell cleaning cycle. Coordinate with the
pump manufacturer to optimize required cleaning cycle setpoints (cleaning
speed for small and large pumps, cleaning level, cleaning cycle duration,
etc.).
C. System Test Phase: Following the component test phases performed by the
Contractor, the Contractor will perform the following field tests during the system test
phase.
1. Conduct overall test of IPS system controls and pump operation with multiple
pumps in service. Tests during this phase will still be conducted with
recirculation of clean water as described for the component test phase. The
Contractor will be responsible for supplying additional water or removing
water during the testing as needed to achieve target levels in the wetwell for
the various flow conditions and to test speed control of pumps. Testing will
include, at a minimum, the following operating conditions:
WRRF Headworks Capacity Expansion 43 23 52 .13 - 16 Project No. 149129
November 2016
a. One small pump running, modulating speed between minimum and
maximum normal speed setpoints.
b. Transition from one small pump running to one large pump running.
c. One large pump running, modulating speed between minimum and
maximum normal speed setpoints.
d. Transition from one large pump running to two large pumps running
in parallel.
e. Two large pumps running, modulating speed between minimum and
maximum normal speed setpoints.
f. Transition from two large pumps running to three large pumps
running in parallel.
g. Three large pumps running, modulating speed between minimum and
maximum normal speed setpoints.
h. Transition from three large pumps running to four large pumps
running in parallel.
i. Four large pumps running, modulating speed between minimum and
maximum normal speed setpoints.
j. Two small pumps and three large pumps running, modulating speed
between minimum and maximum normal speed setpoints.
D. Operational Test Phase: Following the component and system test phase tests, the
Contractor will perform the following tests as part of the operational test phase.
1. Conduct tests to demonstrate full automatic operation of the IPS over all
specified operating conditions with the plant control systems, using actual
plant wastewater.
E. Manufacturer Services:
1. On-Site Inspections and Training: Provide a factory-trained manufacturer’s
representative at the Site for the following activities. Specified durations do
not include travel time to or from the Site.
a. Installation Inspections: Assist, supervise, and inspect the
Contractor’s activities during installation of the prefabricated intake
basins and pumps. Provide a minimum of 24 inspection hours.
Provide a completed Form 43 05 11-A, included with this
specification.
b. Test Phase Inspections: Assist, supervise, and inspect the
Contractor’s activities during the component, system, and operational
test phase activities. Guide Contractor’s activities during system and
operational testing of the pumps for automated wetwell cleaning
cycles specified in this Section. Provide a minimum of 40 inspection
hours.
c. Training Sessions: Provide a minimum of 4 hours classroom training
for each training session. Conduct one training session. Certify
completion of training on Form 43 05 11-B, included with this
specification.
WRRF Headworks Capacity Expansion 43 23 52 .13 - 17 Project No. 149129
November 2016
END OF SECTION
WRRF Headworks Capacity Expansion 43 23 52 .13 - 18 Project No. 149129
November 2016
26 05 84-A. MOTOR DATA FORM
Equipment Name: Equipment No(s):
Project Site Location:
Nameplate Markings
Mfr: Mfr Model: Frame: Horsepower:
Volts: Phase: RPM: Service Factor:
FLA: LRA: Frequency: Amb Temp Rating: ºC
Time rating: Design Letter:
(NEMA MG1-10.35) (NEMA MG-1.16)
KVA Code KVA Code KVA Code KVA Code Letter: Letter: Letter: Letter: Insulation Class:
The following information is required for explosion-proof motors only:
A. Approved by UL for installation in Class _____, Div _____, Group _____
B. UL frame temperature code ____ (NEC Tables 500-8B)
The following information is required for all motors 1/2 horsepower and larger:
A. Guaranteed minimum efficiency
(Section 26 05 84-2.03)
B. Nameplate or nominal efficiency
Data Not Necessarily Marked on Nameplate
Type of Enclosure: Enclosure Material:
Temp Rise: ºC (NEMA MG1-12.41,42)
Space Heater included? Yes No If Yes: Watts Volts
Type of motor winding over Type of motor winding over Type of motor winding over Type of motor winding over-- --temperature protection, if specified: temperature protection, if specified: temperature protection, if specified: temperature protection, if specified:
Provide information on other motor features specified:
WRRF Headworks Capacity Expansion 43 23 52 .13 - 19 Project No. 149129
November 2016
43 05 11-A. MANUFACTURER'S INSTALLATION CERTIFICATION FORM
Contract No: Specification section:
Equipment name:
Contractor:
Manufacturer of equipment item:
The undersigned manufacturer of the equipment item described above hereby certifies that he has checked the
installation of the equipment and that the equipment, as specified in the project manual, has been provided in
accordance with the manufacturer's recommendations, and that the trial operation of the equipment item has been
satisfactory.
Comments:
Manufacturer Contractor
Signature of Authorized Representative Signature of Authorized Representative
Date Date
WRRF Headworks Capacity Expansion 43 23 52 .13 - 20 Project No. 149129
November 2016
43 05 11-B. MANUFACTURER'S INSTRUCTION CERTIFICATION FORM
Contract No: Specification Section:
Equipment name:
Contractor:
Manufacturer of equipment item:
The undersigned manufacturer certifies that a service engineer has instructed the wastewater treatment plant operating
personnel in the proper maintenance and operation of the equipment designated herein.
Operations Check List (check appropriate spaces)
Start-up procedure reviewed
Shutdown procedure reviewed
Normal operation procedure reviewed
Others:
Maintenance Check List (check appropriate spaces)
Described normal oil changes (frequency)
Described special tools required
Described normal items to be reviewed for wear
Described preventive maintenance instructions
Described greasing frequency
Others:
Manufacturer Signature of Contractor Representative Date
Signature of Authorized Representative
Date Signature of Authorized Representative Date
E IDIAN
PURCHASING AGENT
33 East Broadway Avenue
Meridran, lO 83642
Pnone:20&888-4433 Fax: 208-887-4813
Date: 6/1 3/20"16
X Sole Source Item is available from only one vendor. ltem is one-of-a kind
item and is not sold through distributors. Manufacturer is a
sole distributor.
Refer to instructions on 2nd page for complelion
JUSTIFICATION: (Attach additional pages if needed)
lnfluent pumping is one of the initial steps in lhe treatment process for municipal wastewater. As such,
it is critical that these pumps be designed to pass solids through to downstream treatment processes
and be easy to maintain should a pump become plugged with debris. The influent pump station will be
designed to meel peak hour capacity with one pump out of service, so down time for maintenance
cannot be extended for lengthy durations.
Two types of influent pumping systems were considered for the Headworks Capacity Expansion
project: Hidrostal Submerslble Pumps with Prerostal lntake Basins and Vertical Turbine Solids
Handling (V|-SH) Pumps. While both systems have good capability of passing solids through to
downstream treatment processes, the Hid rostal Submersible Pumps offer th€ followng advantages to
the WSH Pumps:
Shallower pump station wet well as cleaning occurs within each pump's prerostal intake basrn.
WSH pumps require an ogee ramp to create a hydraulic jump for cleaning. lnstallation of the
ogee ramp adds depth to the pump stiation wet well.
Submersible Hidrostal pumps are more easily removed from the wet well for maintenance
purposes. The guiderail system will allow staff to pull the pumps for service with existing
maintenance equipment. VTSH pumps would require a crane to lift the pumps from the wet well
for access and maintenance purposes. Relying on crane removal/replacement of the pumps
could extend their down time period,
Submersible pumps do not require lubrication of the pump shaft beanngs as they are immersed
in water. Operations and maintenance staff have experienced freezing issues with a seal water
CITY OF TERIDIAN
SOLE SOURCE FORM
Item or Service: Hrdrostal lnfluent Submersible Pumps with Prerostal lntake Basins
lubrication system on existing wsH pumps at the WRRF. Utilizing Hidrostal pumps will
eliminate the need for a builjing enclosure or other means of freeze protection around the pump
station wet well.
Based on the comparison of Hidrostal and WSH pumPs, the Public Works Department recommends
procuring Hidrostal Submersible Pumps with Prerostal lntake Basins'
The Public Works Department requests a sole source procurement as there is no function equivalent
for the Hidrostal lnfluent Pump with Prerostal lntake Basin.
CERTIFICATION:
I am a!ryare of the requirements sel forlh in the Cily'6 Purchasing Policy & Procedu,es Manual for compstltivs bidding and the
eitabrisneO criteria tor iustitication for sole sourcuTsote UranO pr-rctrasing. I have gathered l8*nic3l.int:T?!ojr_?t)11"_1"_'"d'
"
*ni"1t"a
"tfon
fo ,*iew comparable/equal "qrhr"nr.
I hereby corlify as to the valldity of the inlormation 8nd leel confident
that lhis justilicalion for sol€ sou.celsole brand meets the City's criteria and is accurate'
V'lb
R tor (P ame)
Departme Manager Sign ure
Council Approval
Date:
Purchasing
Approval
Cxrlobel il
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E N G I N E E R I N G
440 East Corporate Dr., Ste. 103
Meridian ID 83642
ph 208-288-2181
fax 208-288-2182
Pa
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City of Meridian
Wastewater Resource
Recovery Facility
Headworks
Capacity Expansion
PRELIMINARY
DESIGN - NOT FOR
CONSTRUCTION
----
149129
E-000-0101.DWG
DPB
JBB
MAP
JBB
E-000-0101
MOTOR CONTROL
SCHEMATIC
SHEET 1
ELECTRICAL
GENERAL SHEET NOTES
1.RELAYS, VFD ENCLOSURE AND ALL
COMPONENTS CONTAINED WITHIN ARE OWNER
FURNISHED, CONTRACTOR INSTALLED, UNLESS
NOTED OTHERWISE. CONTRACTOR SHALL MAKE
ALL FIELD TERMINATIONS.
2.RELAYS AND METRIC PLUGS ARE LOCATED IN
NEMA 4X BOX AS SHOWN ON PLAN SHEET
E-105-0302.
3.INTRINSICALLY SAFE CIRCUITS. OWNER
FURNISHED RELAYS SHALL BE INTRINSICALLY
SAFE.
KEY NOTES:
1.MOTOR ELEMENTARY DIAGRAM SHOWN ON THIS
DRAWING IS TYPICAL FOR THE EQUIPMENT
LISTED BELOW. THE VFD SHOWN ON THIS
DRAWING IS BASED ON ALLEN BRADLEY
POWERFLEX. PROVIDE EACH EQUIPMENT
MOTOR AS A SEPARATE ELEMENTARY DIAGRAM
MODIFIED AS NEEDED TO MEET PRODUCT
MANUFACTURER'S REQUIREMENTS AND THE
SPECIFIED FUNCTION.
2.WIRE NUMBERS TO MATCH RESPECTIVE
EQUIPMENT AREA LOOP NUMBERS. SEE
SPECIFICATIONS FOR WIRE LABELING
REQUIREMENTS.
3.SEE INFLUENT PUMP WIRING DIAGRAM ON
SHEET E-000-0201.
FOR THE FOLLOWING APPLICATIONS:
SIPS1PMP0001
SIPS1PMP0003
SIPS1PMP0005
SIPS1PMP0002
SIPS1PMP0004
SIPS1PMP0006
INFLUENT PUMP CONTROL SCHEMATIC
SCALE: N.T.S
INSTRUCTIONS FOR FY2017 BUDGET REQUESTS
The Fiscal Year Budget Enhancement Form workbook contains the necessary forms needed to submit all budgetary
requests for the fiscalyearannualbudget development process. The following information will help define the needs for
each budgetrequestform.
The included forms in this FiscalYearBudgetEnhancementForm workbookare:
E100 –Request for Budget Enhancement
G100 –Replacement Capital Form
G200 –Replacement Computer Request Form
G500 –Line Item Re-Allocation Form
H100 –Revenue Worksheet
I100 –Carry Forward
Inputinformation into aqua cellsand textboxes only! Manycells contain formula’s that can be broken if altered.
E100 – Request for Budget Enhancement
An enhancement is a request for additional personnel, opera ting expense or capital to perform a new service, solve a
problem or to provide the same service for an increased population. All related costs must be included in the
enhancement request.
Completing the form:
The E100 form contains six sections to manage the necessary data needed to communicate the enhancement request:
PersonnelCosts, Operating Costs, Capital Outlay, TotalEnhancement Cost-Lifetime, Enhancement Details, and Evaluation
Questions.
Personnel Costs:
This section will capture the requested amountof Personnel Costs associated with the BudgetEnhancementrequest. Be
sure to input the number of Full Time Equivalents (FTE) that you are requesting in the E100. The form will then calculate
the cost of taxesand benefits automatically based on the Wages and FTE’s.
Operating Costs:
This section will capture the requested amount of Operating Costs associated with the Budget Enhancement request.
Input the G/L# and G/L Description along with an amount for the requested Operating Costs. Enter the amount of the
Operating Costs into either the “On-Going” or “One-Time” columns. “On-Going” refers to any expenses that are
anticipated to continue beyond the 12-month period. “One-T ime” refers to anyexpenses thatneed to be expended once
and will not have any expensesbeyond the 12-month period.
It is important to include all costs associated with yourrequests. Forexample,adding positions usually requires office or
field supplies,training money,phone,furniture, acomputer, employee incentivemoney,etc.
Capital Outlay:
This section will capture the requested amount of Capital Outlay associated with the Budget Enhancement request.
Expenditures for equipment,construction, buildings, land,building and land improvements or furniture and fixtures over
$5,000 are capital. Input the G/L# and G/L Description along with an amountforthe requested CapitalOutlay. Allcapital
items are “One-Time” although they may have “On-Going” operating expenses. For example, a vehicle will have “On-
Going” operatingcosts for fuel, maintenance, insurance and repairs.
Total Enhancement Cost-Lifetime
This section will capture the prior year’s funding requests, current year request and future year’s fu nding requests associated
with the Budget Enhancement request.
Evaluation Questions
5/15/2017 instructions
Evaluation Questions
This section willcapture the requested information associated with the BudgetEnhancementrequest. Answers to these
questions arecritical! Why, whatand where the requestties to yourstrategic plans. Be CLEAR &CONCISE.
The IT department prior to submitting an enhancementformmustapprove all equipmentbeing supported on the City’s
network.
G100 –Replacement Capital Form
The G100 form is to requestthe replacement of operating orca pitalitems. The item mustbe worn outor obsolete to be
considered forreplacement.
For the originalasset, provide (if applicable): AssetTag Number; Asset Description; Date of Original Purchase; Condition
of OriginalAsset;Mileage as of March 30 forvehicles; Hours as of March 30 for equipment; Notes (additionalinformation
aboutthe assetthat mayassistin the decision to replace it).
G200 –Replacement Computer/Tablet/Printer Request F orm
The G200 form is to request the replacement of computers/tablets and printers. The Information Technology (IT)
department willcreate a listthatcontains the recommended replacement items for departments to review and approve.
IT will send the approved G200 form for each department to Finance. All departments are to meet with Information
Technology departmentto discuss allreplacementsas wella s anyotherhardware/softwareneeds/request.
G500 –Line Item Re-Allocation Form
The G500 formis to request budget dollars be moved from accountto anotherorfrom one division to another. Allowable
line item adjustments mustbe related to one anotherto be considered. For example, move Fuels from 3400 to 3410 is
acceptable. Forexample,move BuildingConstruction from 1850 to Personnelis notacceptable.
H100 –Revenue Worksheet
The H100form is to requestanyadjustmentsto Revenue if:
1. You expectto generaterevenue that has notpreviouslybeen appropriated. Thismight bethe resultof fees charged
foran additional program, a change in the rate structure,or an increase in the number of customers.
2. You expect a decrease in revenue. This might be the result of a decrease in customers using the service or the
elimination of a programor change in rate structure.
I100 –Carry Forward
The I100 form is to establish which capital/operating proje cts willnotbe finished in the currentfiscal yearand willne ed to
be carried over into the next fiscal year. The I100 form will be delivered to all departments in June. Total Enhancement
Cost-Lifetime
5/15/2017 instructions
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NUMBER, SUCH AS "SIPSLIT0001-LI" FOR
LEVEL INDICATION REFER TO SECTION 25
06 30.85 FOR FULL INSTRUMENT NUMBER.
GENERAL SHEET NOTES
ES120VAC
ES 120VAC
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DESCRIPTION
BC PROJECT NUMBER
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City of Meridian
Wastewater Resource
Recovery Facility
Headworks
Capacity Expansion
149129
I-105-0003.DWG
DPB
SMP
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INFLUENT PMP STA
3 OF 3
INSTRUMENTATION
KEY NOTES:
1. SUPPLIED EQUIPMENT.
11
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FIGURE 2
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**ND – (110% Overload for 60 seconds)
**HD – (150% Overload for 60 seconds repeated every 10 min)
*18 pulse design includes Aluminum transformer as standard
9)'6&23(2)6833/<
This proposal is for the supply of Variable Frequency Drives for the WRRF Headworks Capacity Expansion , Meridian,ID
Project. The scope of supply is for the relevant sections of the specification limited to the items listed within this proposal and
subject to the clarifications, exceptions and Rockwell Automation Terms & Conditions of Sale.
Tag Qty Type Bridge*
Drive
HP
Drive
Amps
Rating
**
Input
Voltage Preliminary Dimensions Cable Entry Cable Exit
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VFD Product Details:- Influent Pump (SIPS1PMP0001, SIPS1PMP0006)
Enclosure NEMA type 1G enclosure (12-gauge minimum)
1 HIM
1 Door Mounted Name Plate
1 Input Reactor 5%
1 Output Reactor 3%
1 6 pulse design
1 Control Transformer
2 Primary Fuse-Control Transformer
1 Secondary Fuse-Control Transformer
3 Control relay
0 Time Delay relay
1 Ethernet/IP communication card
2 I/O Card
1 H.O.A. S/S (6 Aux. contact)
1 Thermostat
4 Control Fuse
1 PB(Reset)
3 Pilot Light
3 Line fuse
1 Fuse Disconnect Switch (meet UL requirements)
1 Fan/Filter
1 Mechanical Door interlock
VFD Product Details:- Influent Pump (SIPS1PMP0002, SIPS1PMP0003, SIPS1PMP0004, SIPS1PMP0005)
Enclosure NEMA type 1G enclosure (12-gauge minimum)
1 HIM
1 Door Mounted Name Plate
1 Input Reactor 5%
1 Output Reactor 3%
1 6 pulse design
1 Control Transformer
2 Primary Fuse-Control Transformer
1 Secondary Fuse-Control Transformer
3 Control relay
0 Time Delay relay
1 Ethernet/IP communication card
2 I/O Card
1 H.O.A. S/S (6 Aux. contact)
1 Thermostat
4 Control Fuse
1 PB(Reset)
3 Pilot Light
3 Line fuse
1 Fuse Disconnect Switch (meet UL requirements)
1 Fan/Filter
1 Mechanical Door interlock
VFD Product Details:- Influent Pump&RQW
G (SIPS1PMP0002, SIPS1PMP0003, SIPS1PMP0004, SIPS1PMP0005)
Exceptions to Specification 262923
Clarification/Exception
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Additional Design and Application Clarifications
• All Customer-Furnished Equipment (CFE) and Customer-Specified Material (CSM) will meet all applicable material restrictions as defined in RoHS If it does not Customer will
Motor FLA is required in order to properly size the drives. If FLA is not available at the time of the proposal, VFD’s are sized based on HP requested using NEC 2014 Table 430250
data Ifmotor data is received at a later date which increases the size of the VFD’s Rockwell Automation reserves the right to increase pricing accordingly
Local code is not in the scope of the VFD supplier.
The drives have adjustable carrier frequency of 2-10 KHz. The drive ratings are based on 4 KHz setting.
Rockwell Automation packaged drives are rated for 1000m, at 0-40 deg C
Labor, equipment, and materials required for installation are not in the scope of the VFD supplier.
Power and motor cable termination lugs are the responsibility of the purchaser, not Rockwell Automation.
Wire markers, if required by spec, are sleeve-type and applied to customer wiring points only.
Rockwell Automation drives have a +/- 10% voltage tolerance. See Pub 20B-UM001_-EN-P for full details.
Power factor correction caps should not be used with Rockwell Automation drives.
Rockwell Automation standard test process and procedure are included with this proposal.
Motor design, cable lead length and type are required in order to determine if DV/DT filters are required in the design. If information is received post proposal, and it is
Rockwell Automation VFD PCB connections are not all gold plated.
Drive modules are run-in tested prior to shipment to Rockwell Automation, no additional run-in is included.
The door mounted HIM is not available with a keypad key switch
Non current carrying parts will be painted with a Rockwell Automation standard paint color.
Field testing and the equipment to perform the required field testing is not in the scope of the VFD manufacturer.
The HIM backlight and DC bus parameter can provide indication that the bus is charged.
When sizing drive/motor combinations, Rockwell Automation assumes that inverter duty motors have a service factor of 1.0 when run on VFD power, in accordance with
Any customer supplied equipment shipped to a RA facility will be subject to a mounting and handling fee.
Restriction of Hazardous Substances (RoHS)
Addenda, Clarifications and Exceptions to Commercial T&C’s
For the scope of equipment outlined in this proposal, prices noted are in USD funds. Prices exclude freight, duty and taxes unless otherwise specified.
This quotation is valid for 30 days after proposal generation date. Scope of supply will be built as defined by this proposal. Should errors and omissions be
identified they will be quoted as price adders.
*Should changes to the drive package (s) specified herein be required due to a system supplier requirement or information not contained in the
specification Rockwell Automation reserves the right to adjust price accordingly.
*All other commercial items to be handled locally
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COMMERCIAL ITEMS
W/WW SUBMITTALS
If required, Rockwell Automation standard submittal procedure includes up to 10 submittal binders & 3 CD’s.
Note: The price quoted for submittals is for the printing services only. The engineering required in the preparation of
submittals is included in the base price of the quoted VFD’s. Any submittal not returned within 3 months of submittal
date will be reviewed for price and delivery impact.
W/WW O&M MANUALS
If required, Rockwell Automation standard O & M procedure includes up to 10 submittal binders & 3 CD’s.
SHIPMENT
ƉƉƌŽǀĂůƐĚƌĂǁŝŶŐƐƐƵƉƉůŝĞĚϲͲϴǁĞĞŬƐZK͘Lead time is 14-20 Weeksafter RA receipt ofapproved drawings. This
does not include time required for special/witness testing and/or dyne testing.
FREIGHT
Freight is prepaid and allowed to first destination, with means of transport selected by Rockwell Automation. Special
means of transport directed by customer purchase order will incur additional freight charges. Freight for the VFD to
the pump manufacturer’s facility is also included in the price. Freight cost for shipping VFD’s from the pump OEM’s
facility to the jobsite is NOT included. Rockwell Automation has included in this proposal our standard packaging and
shipping for configured drives. Export crating is not included in this proposal.
WARRANTY
Standard–Parts only-Warranty period is the lesser of 12 months from startup or 18 months from date of shipment from
the Rockwell Automation manufacturing facility unless otherwise noted. See definition below.
Parts and labor warranty is available upon request. See definition below.
Definition –Parts warranty: Covers the major component items of the supplied materials. Expendable items including
but not exclusive of lights/indicators, fuses, push-buttons, fans, filters, relays, are excluded from the provided on-site
warranty offered.
Seller does not warrant and will not be liable for any design, materials, construction criteria or goods furnished or
specified by Buyer (including that sourced from other manufacturers or vendors specified by Buyer). Any warranty
applicable to such Buyer-specified items will be limited solely to the warranty, if any, extended by the original
manufacturer or vendor directly or indirectly to Buyer. Seller does not warrant the compatibility of its Products with the
goods of other manufacturers or Buyer's application except to the extent expressly represented in Seller's published
specifications or written quotation.
Definition –Parts & labor warranty (if included in this proposal): Consist of time, travel and expenses for services
covered under the parts warranty definition above. On-site warranty services are available Monday through Friday
8AM to 5PM, excluding Rockwell Automation and/or National holidays. Requested on-site warranty services require a
minimum of 24 hours advance notification. Warranty services requested outside the normal Monday through Friday
8AM to 5PM working period (evenings and/or holidays) will be billable for labor and expenses at the Rockwell
Automation standard published engineering rate for labor at the time of the request and for expenses at actual cost
plus 10% handling charge.
On-site warranty services and expenses will be billable for warranty calls found to be solely of the expendable items
listed above.
PRICE IS FIRM
Price is valid for 30 days from initial issue of proposal. Delays incurred by others resulting in a shipment date after the
mutually agreed upon shipping date specified in the purchase order may cause escalation of the quoted price.
Pricing does not include any state, sales, use or other taxes as may be applicable to this project.
RIGHT TO INVOICE
Purchaser will be notified when Rockwell Automation is ready to ship. Rockwell Automation reserves the right, upon
stated notification, to issue invoice for goods ready to ship notwithstanding purchaser’s ability to accept shipment.
STORAGE
Provisions must be made by the receiving party for storage in a clean, dry, temperature controlled facility
immediately after conducting a thorough receiving inspection. In the event purchaser is unable to accept
shipment upon notification of Rockwell Automation’s readiness to ship, goods shall be placed in suitable storage by
Rockwell Automation. Storage charges, escalation charges (if applicable) and any charges for drayage, re-
inspection by Q.A., etc. will be accrued to the account of the purchaser.
COMMERCIAL ITEMS&217
'
VFD TESTING
Each VFD goes throughRockwell Automation Standard testing procedures before being shipped. Rockwell
Automation can also customize a test procedure to meet your specific project needs. ExtendedTests are notincluded
unless specifically listed in this proposal. Contact your Rockwell Automation sales office for further detailsand pricing.
TERMS AND CONDITIONS OF SALE:
If the service is purchased direct from Rockwell Automation, Rockwell Automation Conditions of Sale are applicable.
If service is purchased through an authorized Allen-Bradley Distributor, the distributor’s terms and conditions of sale are
applicable.
PUBLICITY
Customer agrees that Rockwell Automation may disclose in the ordinary course of business Customer’s name andlogo
on Rockwell Automation’s customer list and Web site. For this project, Rockwell Automation may wish topublicize a
contract award by issuing a brief news release, and only on a one-time basis. In such event, RockwellAutomation will
provide Customer with a written request approving such news release. Customer agrees to approveor deny such
requests within 30 days from receipt of request.
TRAINING
If Informal training is included in this proposal, unless otherwise agreed to in advance, this training will be provided on
site by the Rockwell Engineer performing the start-up work. No training manuals will be supplied. No formal classroom
training involving printed materials, overhead projectors, or training demo hardware is included. The training may
referto the O & M manuals supplied for the project, but they are not required for training. Training may not be
recorded.HARMONIC ANALYSIS/TESTING
If harmonic analysis/calculations are included in this proposal, there will be a limit of two iterations of bus and/or
loading configurations.
If on site harmonic measurements are included, it is the customer’s responsibility to verify that all motors are fullyloaded
at the time of verification testing and to arrange for the drives to be shutdown to acquire baseline
Rockwell Automation Commitment for System Sales Through Distribution
General. This Commitment (“Commitment”) covers purchase by Distributor’s customer (“Customer”) from Distributor of the hardware, software,
and/or services (individually a “Product” and collectively “Products”) described and integrated pursuant to this Statement of Work (collectively as
integrated pursuant to the Statement of Work, the “WORK”) to be provided by Rockwell Automation, Inc. and/or its affiliates (“Rockwell
Automation”). Its terms are integral to the Statement or Work. In other words, Customer purchases the Work subject to the terms contained in this
Commitment (as well as other terms that may be included elsewhere in the Statement of Work). These terms apply directly to Customer and
Rockwell Automation. Previously negotiated and signed terms and conditions with Customer that include provisions between Rockwell
Automation and Customer for sale of systems through distribution supersede these terms.
Warranty.(a)Warranty : Rockwell Automation warrants to Customer for the lesser period of 18 months from delivery or 12 months from startup,
that the WORK will perform as stated in the Statement of Work and the Products will be free of defects in material, fabrication, and workmanship
provided that: (1) the operating conditions and use of the WORK are in accordance with any standards set forth in the Statement of Work,
Rockwell Automation's published specifications, and applicable recommendations of Rockwell Automation; and (2) the installation, adjustment,
tuning, and start-up of the WORK have been properly performed in accordance with Rockwell Automation’s published specifications and any
applicable recommendations of Rockwell Automation. Repaired or replacement Products provided pursuant to subparagraph (b) below are
similarly warranted for the longer period of six months from date of shipment or the remainder of the original warranty term.
(b)Remedies : Remedies under this warranty will be limited to, at Rockwell Automation’s discretion, replacement, repair, re-performance,
modification, or issuance of a credit for the purchase price of the Products involved, but only after the return of such Products pursuant to
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reconditioned. If the repair, re-performance, or replacement does not cure the defective performance, Customer may request emergency on-site
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such services). If the defective performance is not due to warranted defects in the WORK or Products, the on-site service will be at Customer’s
expense. On-site warranty services performed at Rockwell Automation expense shall not include removal or reinstallation costs related to large-
scale assemblies such as motors or transformers. The foregoing will be the exclusive remedies for any breach of warranty or breach of contract
arising from warranted defects.
(c)General : Warranty satisfaction is available only if (a) Rockwell Automation is provided prompt written notice of the warranty claim, and (b)
Rockwell Automation’s examination discloses that any alleged defect has not been caused by misuse, neglect, improper installation, operation,
maintenance, repair, alteration, or modification by other than Rockwell Automation, accident, or unusual deterioration or degradation of the
Products or parts thereof due to physical environment or electrical or electromagnetic noise environment.
(d)Services : Rockwell Automation warrants that service (including, but not limited to, training, installation, modifications, additions, software
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confirmed to be non-conforming, Rockwell Automation will, at its option, re-perform the service or provide a refund or credit to Customer in the
amount paid for the service. The foregoing will be the exclusive remedies for any breach of warranty or breach of contract arising from warranted
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(e) THE ABOVE WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS, WHETHER EXPRESSED, IMPLIED OR
STATUTORY, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY, INFRINGEMENT, OR FITNESS FOR A PARTICULAR USE.
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BUSINESS INTERRUPTION OR LOSS OF PROFIT, REVENUE, MATERIALS, OR THE LIKE (WHETHER DIRECT OR INDIRECT) OR FOR
ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL DAMAGES. EACH PARTY’S MAXIMUM CUMULATIVE LIABILITY TO EACH OTHER
FOR ALL OTHER CLAIMS AND LIABILITIES WILL NOT EXCEED THE LESSER OF $1,000,000 OR THE COST OF THE WORK. ROCKWELL
AUTOMATION DISCLAIMS ALL LIABILITY FOR TO GRATUITOUS ASSISTANCE PROVIDED BY ROCKWELL AUTOMATION BUT NOT
REQUIRED BY THE STATEMENT OF WORK. THESE DISCLAIMERS AND LIMITATIONS OF LIABILITY WILL APPLY REGARDLESS THE
FORM OF ACTION, WHETHER CONTRACT, TORT, OR OTHERWISE, AND EXTEND TO THE BENEFIT OF ROCKWELL AUTOMATION’S
VENDORS AND APPOINTED DISTRIBUTOR.
Intellectual Property. (a) Firmware and Packaged Software. Software comprised of firmware or packaged software is subject to Customer’s
acceptance of additional terms and conditions set forth in separate Rockwell Automation or third-party license agreements. In the absence of a
separate Rockwell Automation license agreement, Rockwell Automation hereby grants Customer a non-exclusive, non-transferable license to use
such firmware or packaged software only in object code form and solely in conjunction with the WORK, without the right to sublicense, disclose,
disassemble, decompile, reverse engineer, or otherwise modify the firmware or software. Ownership of the respective Rockwell Automation or
third-party firmware or packaged software shall remain with Rockwell Automation or the third party.
(b) Documentation and Other Software. Rockwell Automation hereby grants to Customer a non-exclusive, non-transferable license to modify and
use solely in conjunction with the WORK all documentation and any software created by Rockwell Automation as specified in the Statement of
Work.
(c) Ownership of Pre-existing Intellectual Property. Each party shall continue to own all right, title, and interest in all patents, trademarks,
copyrights, confidential information, and other intellectual property rights as it owned on the Effective Date of this Commitment.
(d) No Other Licenses. Except as expressly set forth herein, no license under any patents, trademarks, copyrights, confidential information, or
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Government Clauses and Contracts. No government contract clauses, specification, or regulations apply to the WORK, Products, or otherwise
to this Statement of Work except to the extent agreed in writing by Rockwell Automation.
Confidentiality.(a) During the term of this Commitment and for a period of three years thereafter, each party will maintain in strict confidence all
technical and business data and information disclosed by one party to the other that is marked "Confidential” and will not use or reveal such
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(b) The obligations of confidentiality and non-use will not apply to information (i) that is published or becomes part of the public domain other than
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party; (iii) that a party subsequently rightfully receives from a third party without an obligation of confidentiality; (iv) that a party discloses to a third
party on a non-confidential basis; or (v) that was independently developed by the receiving party.
(c) Each party will take reasonable precautions to instruct its employees and consultants of its obligation under this section. Additionally, each
party shall protect the exchanged information of the other against unauthorized use or disclosure with the same degree of care as it accords its
own proprietary information of a similar type, but not less than reasonable care.
(d) Disclosure of confidential information will not be precluded if it is: (i) in response to a valid order of a court or governmental body of the United
States or any political subdivision thereof; provided, however, that the disclosing party will first have made a reasonable effort to obtain a
protective order requiring that the confidential information be used only for the purpose for which the order was issued; or (ii) otherwise required
by law.
Independent Terms. Rockwell Automation is not a party to or bound by any contract between Customer and Distributor, including by Distributor’s
acceptance of a Customer purchase order. Distributor is an independent enterprise, not an agent or representative of Rockwell Automation, and
is not authorized to bind Rockwell Automation.
Effective Date. This Commitment will become effective when Customer purchases the WORK from Distributor. Customer agrees that by
purchasing the WORK it accepts the Statement of Work and Commitment. Absent such purchase, this Commitment will become null and void. No
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bind Rockwell Automation unless mutually agreed to in writing.
Delivery. Ex Works Rockwell Automation’s plant or warehouse (per current Incoterms) or as otherwise specified in the Statement of Work
(Delivery). In all cases, title transfers to Customer upon the earlier of Rockwell Automation’s delivery to Customer or receipt by the first carrier for
transport to Customer, except that title to all intellectual property rights associated with the WORK remains with Rockwell Automation or its
suppliers and licensors.
Acceptance. (a) Acceptance occurs (i) on the date the WORK conforms to acceptance criteria in the Statement of Work or is otherwise
beneficially used by Customer, but in no event later than 120 days following Delivery; or (ii) if otherwise unspecified, upon Delivery.
(b)Interim Approvals . Any Rockwell Automation submittal or deliverable requiring Customer approval pursuant to the Scope of Work will be
deemed accepted if formal Customer approval, written or as otherwise required, is not received by Rockwell Automation within two calendar
weeks after the date submitted.
Changes. Any change resulting from any of the following circumstances is subject to equitable adjustments to price, scheduling, and other
affected terms and conditions: (a) Customer requested changes, including those affecting the identity, scope, and delivery of the WORK or
Products; (b) physical conditions differing materially from those indicated or anticipated in the Statement of Work or that otherwise differ
materially from those ordinarily found under similar circumstances; (c) delays caused by Customer, its employees, affiliates, other contractors to
Customer, or any other party within Customer’s reasonable control; and (d) an emergency endangering persons or property; in such emergency
circumstances, Rockwell Automation may act at its discretion to prevent damage, injury, or loss.
All changes, except actions necessitated by emergencies as provided in (d) above, must be executed by a written change order signed or
otherwise definitively authorized by both parties, and Rockwell Automation will not begin work on a change until it is authorized. All claims must
be made within a reasonable time after the occurrence giving rise to the claim.
Safety and Standards. Rockwell Automation is responsible for compliance of the WORK with laws, regulations, and standards, including safety
regulations and standards, of the country where the WORK will be located that are applicable to the WORK at the effective date of this
Agreement. Customer must inform Rockwell Automation of any other laws, regulations, or standards that may apply to the WORK. Rockwell
Automation will be responsible for compliance with such other safety or other standards only if documented in the Statement of Work. Rockwell
Automation is not responsible for laws, regulations, or standards that apply to Customer’s (or end user’s, if different from Customer) facility,
equipment, process, information system, or data.
Site Rules, Licenses, Permits, Site Preparation. (a) Rockwell Automation agrees to comply with all applicable posted site rules of Customer
(unless inconsistent with the obligations set forth in the Statement of Work) and any additional Customer’s site rules that have been incorporated
into the Statement of Work.
(b) Customer is responsible for: (1) all licenses, permits, clearances, and site access rights; (2) all sites being ready and equipped with all
necessary Customer furnished equipment and facilities; (3) any required customer fixtures or facilities being hazard free, structurally sound, and
sufficient; and (4) reasonable access to the worksite as required for installing, commissioning or using the WORK.
Customer Specification. Unless otherwise specified in the Statement of Work, Rockwell Automation will not be liable for (i) design, materials, or
construction criteria furnished or specified by Customer and incorporated into the WORK or Products, (ii) products made by or sourced from other
manufacturers or vendors specified by Customer; or (iii) commercially available computer software, hardware, and electrical components. (Such
Customer-specified products shall include but not be limited to any identified in the Statement of Work.)
Customer Information. Customer warrants that access and use of information made available by Customer to Rockwell Automation, including
technical specifications, drawings, source code, application code, communication interfaces, protocols, and other documentation, will not infringe
or violate any intellectual property rights of the original vendor or other third party.
RoHS. 1. Customer-Furnished Equipment (CFE) will meet all applicable material restrictions as defined in RoHS. If it does not, customer will
notify Rockwell Automation prior to shipment of the CFE to Rockwell Automation. Customer will defend, indemnify, and hold harmless Rockwell
Automation, its distributors, representatives, agents and employees from and against all claims, damage, losses and expenses, including attorney
fees, associated with any requirements or regulations requiring these material restrictions for products or solutions.
2. The EU RoHS regulation takes effect July 22, 2017. Prior to this date, [Distributor] reserves the right to submit a change order proposal to
customer for any requirements for RoHS-compliant products or solutions imposed on [Distributor] or Rockwell Automation from customer or any
third parties empowered to do so.
^ĞĐƚŝŽŶ͗ϰϯϮϯϱϮ͘ϭϯ͗/ŵŵĞƌƐŝďůĞtĞƚͲWŝƚsĂƌŝĂďůĞ^ƉĞĞĚ^ĐƌĞǁĞŶƚƌŝĨƵŐĂůWƵŵƉƐ
ƋƵŝƉŵĞŶƚdĂŐEƵŵďĞƌƐ͗ ^/W^ϭWDWϬϬϬϭ͕^/W^ϭWDWϬϬϬϲ
tĞĂƌĞƉůĞĂƐĞĚƚŽƉƌĞƐĞŶƚƚŚĞW^KƐĐŽƉĞůĞƚƚĞƌƚŚĂƚĚĞƚĂŝůƐƚŚĞ,ŝĚƌŽƐƚĂůϱϭ,ŽƌƐĞƉŽǁĞƌ
^ƵďŵĞƌƐŝďůĞWƵŵƉƐĨŽƌƚŚĞŝƚLJŽĨDĞƌŝĚŝĂŶ/W^WƌŽũĞĐƚ͘
W^KůŽŽŬƐĨŽƌǁĂƌĚƚŽǁŽƌŬŝŶŐǁŝƚŚLJŽƵŽŶƚŚŝƐƉƌŽũĞĐƚ͘^ŚŽƵůĚLJŽƵŚĂǀĞĂŶLJĐŽŵŵĞŶƚƐŽƌ
ĨƵƌƚŚĞƌƋƵĞƐƚŝŽŶƐƌĞŐĂƌĚŝŶŐƚŚŝƐƐĐŽƉĞ͕ƉůĞĂƐĞĨĞĞůĨƌĞĞƚŽĐŽŶƚĂĐƚ:ŽĞ<ĞƌŶŬĂŵƉĂƚŽƵƌŽĨĨŝĐĞĂƚ
;ϰϮϱͿϴϮϮͲϯϯϯϱ͘
Yh/WD Ed/E>h ͗
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Ydz;ϮͿWƌĞƌŽƐƚĂů^ŝnjĞϭϯϬϬĂƐŝŶƐ
Ydz;ϮͿWƌĞƌŽƐƚĂů&ĂƐƚͲKƵƚ^ŝnjĞϭϬyϭϬ;ŝŶĐůƵĚĞƐƐƉŽŽůƉŝĞĐĞƐͿ
Ydz;ϮͿWƌĞƌŽƐƚĂů^ƵĐƚŝŽŶĞůůŵŽƵƚŚ;^^͕ŝŶĐůƵĚĞƐƐƉŽŽůƉŝĞĐĞƐͿ
Ydz;ϮͿ^ƚĂŶĚĂƌĚ>ŝĨƚƚƚĂĐŚŵĞŶƚŚĂŝŶϮWŽŝŶƚƐƐĞŵďůLJ;ůŝĨƚŝŶŐďĂůĞƐŝnjĞĚĨŽƌůĂƌŐĞƌƉƵŵƉƐ
ŝŶĐůƵĚĞĚͿ
Ydz;ϮͿϯϬ&ĞĞƚ^^ŚĂŝŶ;ϯͬϴΗŚĂŝŶϮΖ͕ϭͬϮΗ^ŚĂĐŬůĞƐ͕ŚĂŝŶƐŝnjĞĚĨŽƌůĂƌŐĞƉƵŵƉƐ, includes grip eyeͿ
Ydz;ϮͿ/ŶƚĞƌŵĞĚŝĂƚĞ'ƵŝĚĞZĂŝůƌĂĐŬĞƚ;ŝŶĐůƵĚĞƐĐůĂŵƉĂŶĚƚŚƌĞĂĚĞĚƌŽĚƌĞƋƵŝƌĞĚĨŽƌĐŽŶŶĞĐƚŝŶŐ
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Ydz;ϮͿhƉƉĞƌŐƵŝĚĞƌĂŝůďƌĂĐŬĞƚƐ
Ydz;ϮͿϱϭ,W;ϰϰ͘ϯ,Wϭ͘ϭϱ^&Ϳ͕ϭϳϲϬZWD͕ϰϲϬs͕/ŵŵĞƌƐŝďůĞDŽƚŽƌ
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Ydz;ϮͿtĂƌƌŝĐŬ^ĞƌŝĞƐϭϳDŽŝƐƚƵƌĞZĞůĂLJ
Ydz;ϮͿ^ŝĞŵĞŶƐdŚĞƌŵŝƐƚŽƌZĞůĂLJ
Ydz;ϮͿƵƐƚŽŵĞƌtŝƚŶĞƐƐĞĚWĞƌĨŽƌŵĂŶĐĞdĞƐƚ
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pumps
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Pump Data Sheet - Hidrostal US
Company:
Name:
Date: 3/13/2017
Pump:
Size: F10K-MD
Type: HIDROSTAL Speed: 1759 rpmSynch Speed: Adjustable Dia: 12.75 in
Curve: CUR-F10K-MD Impeller: F10K-MD
Specific Speeds:Ns: ---Nss: ---
Dimensions:Suction: 10 inDischarge: 10 in
Pump Limits:
Temperature: ---Power: ---Pressure: ---Eye Area: ---Sphere Size: 4.5 in
Search Criteria:
Flow: 2986 US gpm Head: 43 ft
Fluid:
Water Temperature: 60 °FDensity: 62.37 lb/ft³Vapor Pressure: 0.2563 psi aViscosity: 1.105 cP Atm Pressure: 14.7 psi a
NPSHa: ---
Motor:
---Speed: ---Frame: ---
Standard: ---Enclosure: ---
Sizing Criteria: Max Power on Design Curve
Selected from catalog: Hidrostal US.60 Vers: 1.2
---- Duty Point ----
Flow:2987 US gpm
Head:43 ft
Eff:76%
Power:42.4 hp
NPSHr:13.3 ft
---- Design Curve ----
Shutoff Head:117 ft
Shutoff dP:50.8 psi
Min Flow:1065 US gpm
BEP: 78.9% @ 2536 US gpm
NOL Power:
53.7 hp @ 1074 US gpm
-- Max Curve --
Max Power:
57.3 hp @ 1096 US gpm
US gpm
NP
S
H
r
-
f
t
40003500300025002000150010000500
10
20
30
He
a
d
-
f
t
400035000
10
3000
20
2500
30
40
2000
50
60
1500
70
1000
80
90
500
100
78.9
1759 rpm
1800 rpm
1650 rpm
1550 rpm
1450 rpm
1350 rpm
1250 rpm
1150 rpm
1050 rpm
950 rpm
850 rpm
5 hp 7.5 hp10 hp 15 hp
20 hp25 hp30 hp
40 hp
50 hp
60 hp
55
55
60
60
60
60
65
65
65
65
70
70
70
70
75
75
75
75
78
78
Performance Evaluation:
Flow Speed Head Efficiency Power NPSHrUS gpm rpm ft %hp ft
3583 1759 27.6 62 39.9 17.7
2986 1759 43.1 76 42.4 13.3
2389 1759 61.4 78 47 10.4
1792 1759 78.8 72 49.7 8.13
1194 1759 95 54 53.2 6.91
^ĞĐƚŝŽŶ͗
ƋƵŝƉŵĞŶƚdĂŐEƵŵďĞƌƐ͗ ^/W^ϭWDWϬϬϬϮ͕^/W^ϭWDWϬϬϬϯ͕^/W^ϭWDWϬϬϬϰ͕^/W^ϭWDWϬϬϬϱ
tĞĂƌĞƉůĞĂƐĞĚƚŽƉƌĞƐĞŶƚƚŚĞW^KƐĐŽƉĞůĞƚƚĞƌƚŚĂƚĚĞƚĂŝůƐƚŚĞ,ŝĚƌŽƐƚĂůϭϬϳ,ŽƌƐĞƉŽǁĞƌ^ƵďŵĞƌƐŝďůĞ
WƵŵƉƐĨŽƌƚŚĞŝƚLJŽĨDĞƌŝĚŝĂŶ/W^WƌŽũĞĐƚ͘
W^KůŽŽŬƐĨŽƌǁĂƌĚƚŽǁŽƌŬŝŶŐǁŝƚŚLJŽƵŽŶƚŚŝƐƉƌŽũĞĐƚ͘^ŚŽƵůĚLJŽƵŚĂǀĞĂŶLJĐŽŵŵĞŶƚƐŽƌĨƵƌƚŚĞƌƋƵĞƐƚŝŽŶƐ
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Yh/WD Ed/E>h ͗
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Ydz;ϰͿWƌĞƌŽƐƚĂů^ŝnjĞϭϯϬϬĂƐŝŶƐ
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Ydz;ϰͿWƌĞƌŽƐƚĂů^ƵĐƚŝŽŶĞůůŵŽƵƚŚ;^^͕ŝŶĐůƵĚĞƐƐƉŽŽůƉŝĞĐĞƐͿ
Ydz;ϰͿ^ƚĂŶĚĂƌĚ>ŝĨƚƚƚĂĐŚŵĞŶƚŚĂŝŶϮWŽŝŶƚƐƐĞŵďůLJ;ůŝĨƚŝŶŐďĂůĞƐŝnjĞĚĨŽƌůĂƌŐĞƌƉƵŵƉƐŝŶĐůƵĚĞĚͿ
Ydz;ϰͿϯϬ&ĞĞƚ^^ŚĂŝŶ;ϯͬϴΗŚĂŝŶϮΖ͕ϭͬϮΗ^ŚĂĐŬůĞƐ͕ĐŚĂŝŶƐŝnjĞĚĨŽƌůĂƌŐĞƉƵŵƉƐ, includes grip eyeͿ
Ydz;ϰͿ/ŶƚĞƌŵĞĚŝĂƚĞ'ƵŝĚĞZĂŝůƌĂĐŬĞƚ;ŝŶĐůƵĚĞƐĐůĂŵƉĂŶĚƚŚƌĞĂĚĞĚƌŽĚƌĞƋƵŝƌĞĚĨŽƌĐŽŶŶĞĐƚŝŶŐĞĂĐŚ
ŝŶƚĞƌŵĞĚŝĂƚĞŐƵŝĚĞƌĂŝůďƌĂĐŬĞƚƚŽƚŚĞƉƵŵƉĚŝƐĐŚĂƌŐĞƉŝƉĞͿ
Ydz;ϰͿhƉƉĞƌŐƵŝĚĞƌĂŝůďƌĂĐŬĞƚ
Ydz;ϰͿϭϬϳ,W;ϵϯ,Wϭ͘ϭϱ^&Ϳ͕ϭ180ZWD͕ϰϲϬs͕/ŵŵĞƌƐŝďůĞDŽƚŽƌ
Ydz;ϰͿϵϴ&ĞĞƚĂďůĞ;/ŶĐůƵĚĞƐϭƉŽǁĞƌĐĂďůĞ͕ϮĐŽŶƚƌŽůĐĂďůĞƐĞĂ͘Ϳ
Ydz;ϭϮͿtĂƌƌŝĐŬ^ĞƌŝĞƐϭϳDŽŝƐƚƵƌĞZĞůĂLJ
Ydz;ϰͿ^ŝĞŵĞŶƐdŚĞƌŵŝƐƚŽƌZĞůĂLJ
Ydz;ϰͿƵƐƚŽŵĞƌtŝƚŶĞƐƐĞĚWĞƌĨŽƌŵĂŶĐĞdĞƐƚ
Ydz;ϰͿ,LJĚƌŽƐƚĂƚŝĐĂŶĚEW^,dĞƐƚ
Ydz;1ͿϮ͘ϱΗŝĂŵƚĞƌϯϭϲ^ƚĂŝŶůĞƐƐ^ƚĞĞů^ĐŚĞĚƵůĞϰϬWŝƉĞĨŽƌŐƵŝĚĞƌĂŝůƐ to be used for all H12K-SS pumps
NOTE: Lower bearing temperature protection is included for all H12K-SS pumps supplied.
Dd Z/>^K&KE^dZhd/KE͗
WƵŵƉdLJƉĞ͗/DD Z^/> ͬ^hD Z^/> WhDW
WƵŵƉ^ŝnjĞ͗,ϭϮ<
WƵŵƉ/ŵƉĞůůĞƌ͗,ϭϮ<Ͳ^^
tĞƚ ŶĚdLJƉĞ͗Z 'h>>
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sŽůƵƚĞĂƐŝŶŐDĂƚĞƌŝĂů͗^d/ZKEϰϱ>ϯϬ
/ŵƉĞůůĞƌDĂƚĞƌŝĂů͗^d/E> ^^^d >ϳϰϯ&ϴD
>ŝŶĞƌDĂƚĞƌŝĂů͗,/Ͳ,ZKD ϱϯϮͲ///Ͳ
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tĞĂƌZŝŶŐDĂƚĞƌŝĂů͗,/Ͳ,ZKD ϱϯϮͲ///Ͳ
/ŵƉĞůůĞƌ&ůĂŶŐĞDĂƚĞƌŝĂů͗hd/> /ZKEϱϯϲͲϴϬͲϱϱͲϬϲ
DŽƚŽƌ͗/DD Z^/> DKdKZ͕ϭϬϳ,WϭϭϴϬZWD͕^dEZK/>KK>/E'͕ϵϴ& d
> ͕&D͕ϰϲϬs͕, hϲͲyz<нy ϭϵDDͲϮϱ;ϵϯ,Wϭ͘ϭϱ^&Ϳ
^ŚĂĨƚDĂƚĞƌŝĂů͗^d/E> ^^^d >/^/ϰϮϬ
^ĞĂůŝŶŐdLJƉĞ͗WhDW^/ ͗dzW y͕^d/E> ^^^d >,Kh^ Dh>d/^WZ/E'^ >͕^ͬd
^ĞĂůŝŶŐdLJƉĞ͗DKdKZ^/ ͗dzW &͕Zh Z >>Kt^^/E'> ^WZ/E'^ >͕^ͬ
ŽĂƚŝŶŐ͗dE D Eϲϵ^dEZdtKWZdW/Ed
ϰϯϮϯϱϮ͘ϭϯ͗/ŵŵĞƌƐŝďůĞtĞƚͲWŝƚsĂƌŝĂďůĞ^ƉĞĞĚ^ĐƌĞǁĞŶƚƌŝĨƵŐĂůWƵŵƉƐ
Pump Data Sheet - Hidrostal US
Company:
Name:
Date: 3/13/2017
Pump:
Size: H12K-SS
Type: HIDROSTAL Speed: 1183 rpmSynch Speed: Adjustable Dia: 17.375 in
Curve: CUR-H12K-SS Impeller: H12K-SS
Specific Speeds:Ns: ---Nss: ---
Dimensions:Suction: 12 inDischarge: 12 in
Pump Limits:
Temperature: ---Power: ---Pressure: ---Eye Area: ---Sphere Size: 5.88 in
Search Criteria:
Flow: 6042 US gpm Head: 43 ft
Fluid:
Water Temperature: 60 °FDensity: 62.37 lb/ft³Vapor Pressure: 0.2563 psi aViscosity: 1.105 cP Atm Pressure: 14.7 psi a
NPSHa: ---
Motor:
---Speed: ---Frame: ---
Standard: ---Enclosure: ---
Sizing Criteria: Max Power on Design Curve
Selected from catalog: Hidrostal US.60 Vers: 1.2
---- Duty Point ----
Flow:6044 US gpm
Head:43 ft
Eff:78%
Power:84 hp
NPSHr:18.7 ft
---- Design Curve ----
Shutoff Head:128 ft
Shutoff dP:55.4 psi
Min Flow:2076 US gpm
BEP: 78.2% @ 5612 US gpm
NOL Power:
101 hp @ 2171 US gpm
-- Max Curve --
Max Power:
217 hp @ 2752 US gpm
US gpm x10
NP
S
H
r
-
f
t
110010009008007006005004003002000100
20
40
He
a
d
-
f
t
110010000900800
20
700
40
600
60
500
80
400
100
300
120
200
140
100
78.2
1183 rpm
1500 rpm
1460 rpm
1350 rpm
1250 rpm
1150 rpm
1050 rpm
960 rpm
850 rpm
750 rpm
650 rpm
7.5 hp10 hp 15 hp 20 hp25 hp30 hp40 hp50 hp60 hp 75 hp 100 hp125 hp
150 hp
200 hp
250 hp
55
55
60
60
65
65
65
65
70
70
70
70
73
73
73
73
76
76
78
78
Performance Evaluation:
Flow Speed Head Efficiency Power NPSHrUS gpm rpm ft %hp ft
7250 1183 30.7 72 77.6 19.9
6042 1183 43 78 84 18.7
4834 1183 55.3 77 87.3 18.3
3625 1183 68.1 71 88.1 18.5
2417 1183 84.3 55 94 18.6
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v d ^d/E'
v ^ƚĂƌƚƵƉ^ĞƌǀŝĐĞƐ
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v Ydz;ϭͿ^ĞƚŽĨ^ĞŝƐŵŝĐĂůĐƵůĂƚŝŽŶƐ͘ŶLJĐŚĂŶŐĞƐŽƌŵŽĚŝĨŝĐĂƚŝŽŶƐǁŝůůďĞďŝůůĞĚ
ĂƚĂĚĚŝƚŝŽŶĂůĐŽƐƚ͘
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ĐƵƐƚŽŵƚĞƐƚŝŶŐǁŝůůďĞŝŶĐůƵĚĞĚŝŶƐĐŽƉĞ͘
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ǁŝůůďĞƉƌŽǀŝĚĞĚ͕ƐŽŵĞŝƚĞŵƐƵŶĚĞƌƚŚŝƐĐĂƚĞŐŽƌLJŝƐďLJƚŚĞĐŽŶƚĂĐƚŽƌ͘
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džĐĞƉƚŝŽŶ͗EŽƚŝŶĐůƵĚĞĚŝŶƐĐŽƉĞ͘LJŽƚŚĞƌƐ͘
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džĐĞƉƚŝŽŶ͗EŽ/ŶƐƚĂůůĂƚŝŽŶŝŶĐůƵĚĞĚŝŶƐĐŽƉĞ͕ďLJŽƚŚĞƌƐ͘
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džĐĞƉƚŝŽŶ͗Z^ƚĂŶĚĂƌĚ^ƚĂƌƚͲhƉΘdƌĂŝŶŝŶŐƐĞƌǀŝĐĞƐĂƌĞŝŶĐůƵĚĞĚŝŶ
ƐĐŽƉĞ͘ŶLJŽƚŚĞƌƌĞƋƵŝƌĞŵĞŶƚǁŝůůŶĞĞĚƚŽďĞƋƵŽƚĞĚůŽĐĂůůLJ͘
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ůĞŶŐƚŚĨƌŽŵĚƌŝǀĞƚŽŵŽƚŽƌ͘
^ĞĐƚŝŽŶϰϯϮϯϱϮ͘ϭϯ͗/ŵŵĞƌƐŝďůĞtĞƚͲWŝƚsĂƌŝĂďůĞ^ƉĞĞĚ^ĐƌĞǁĞŶƚƌŝĨƵŐĂůWƵŵƉƐĂŶĚ
/ŶƚĂŬĞĂƐŝŶƐ
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ϰ͘ZŽĐŬǁĞůůƵƚŽŵĂƚŝŽŶƉĂĐŬĂŐĞĚĚƌŝǀĞƐĂƌĞƌĂƚĞĚĨŽƌϭϬϬϬŵĂƚϬͲϰϬĚĞŐ͘
ϱ͘>ĂďŽƌ͕ĞƋƵŝƉŵĞŶƚ͕ĂŶĚŵĂƚĞƌŝĂůƐƌĞƋƵŝƌĞĚĨŽƌŝŶƐƚĂůůĂƚŝŽŶĂƌĞŶŽƚŝŶƚŚĞƐĐŽƉĞ
ŽĨƚŚĞs&ƐƵƉƉůŝĞƌ͘
ϲ͘WŽǁĞƌĂŶĚŵŽƚŽƌĐĂďůĞƚĞƌŵŝŶĂƚŝŽŶůƵŐƐĂƌĞƚŚĞƌĞƐƉŽŶƐŝďŝůŝƚLJŽĨƚŚĞ
ƉƵƌĐŚĂƐĞƌ͕ŶŽƚZŽĐŬǁĞůůƵƚŽŵĂƚŝŽŶ͘
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ϴ͘ZŽĐŬǁĞůůƵƚŽŵĂƚŝŽŶs&WϴĐŽŶŶĞĐƚŝŽŶƐĂƌĞŶŽƚĂůůŐŽůĚƉůĂƚĞĚ͘
ϵ͘ƌŝǀĞŵŽĚƵůĞƐĂƌĞƌƵŶͲŝŶƚĞƐƚĞĚƉƌŝŽƌƚŽƐŚŝƉŵĞŶƚƚŽZŽĐŬǁĞůů
ƵƚŽŵĂƚŝŽŶ͕ŶŽĂĚĚŝƚŝŽŶĂůƌƵŶͲŝŶŝƐŝŶĐůƵĚĞĚ͘
ϭϬ͘dŚĞĚŽŽƌŵŽƵŶƚĞĚ,D/ŝƐŶŽƚĂǀĂŝůĂďůĞǁŝƚŚĂŬĞLJƉĂĚŬĞLJƐǁŝƚĐŚ͘
ϭϭ͘DŽƚŽƌĚĞƐŝŐŶ͕ĐĂďůĞůĞĂĚůĞŶŐƚŚĂŶĚƚLJƉĞĂƌĞƌĞƋƵŝƌĞĚŝŶŽƌĚĞƌƚŽĚĞƚĞƌŵŝŶĞŝĨsͬd
ĨŝůƚĞƌƐĂƌĞƌĞƋƵŝƌĞĚŝŶƚŚĞĚĞƐŝŐŶ͘/ĨŝŶĨŽƌŵĂƚŝŽŶŝƐƌĞĐĞŝǀĞĚƉŽƐƚƉƌŽƉŽƐĂů͘
ϭϮ͘ZŽĐŬǁĞůůƵƚŽŵĂƚŝŽŶs&WŽŶŶĞĐƚŝŽŶƐĂƌĞŶŽƚĂůůŐŽůĚƉůĂƚĞĚ͘
ϭϯ͘ƌŝǀĞŵŽĚƵůĞƐĂƌĞƌƵŶͲŝŶƚĞƐƚĞĚƉƌŝŽƌƚŽƐŚŝƉŵĞŶƚƚŽZŽĐŬǁĞůůƵƚŽŵĂƚŝŽŶ͕ŶŽĂĚĚŝƚŝŽŶĂů
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ϭϰ͘dŚĞĚŽŽƌŵŽƵŶƚĞĚ,D/ŝƐŶŽƚĂǀĂŝůĂďůĞǁŝƚŚĂŬĞLJƉĂĚŬĞLJƐǁŝƚĐŚ͘
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1.SCOPE:
acceptance
uponPurch
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provisions.
2. PRICES:
federal,sta
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3. TERMS:
andpayable
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Page1
TERMSa
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Page2
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urredbyPurcha
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