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HomeMy WebLinkAboutChange Order No. 1 with Contractors Northwest for WWTP Fermentation and Odor Control ProjectM me To: Jaycee L. Holman, City Clerk, From: Keith Watts, Purchasing Manager CC: Jacy Jones, Clint Dolsby Date: 10/24/13 Re: November 6 City Council Meeting Agenda Item The Purchasing Department respectfully requests that the following item be placed on the November 6~' City Council Consent Agenda for Council's consideration. Approval of Contract Change Order No. 1 to the existing Agreement for Independent Contractor Services for "WWTP Fermentation and Odor Control Project to Contractors Northwest for the Not-To-Exceed amount of $161 996 00 Recommended Council Action: Approval of Contract Change Order No. 1 to Contractors Northwest for the Not-To-Exceed amount of $161,996.00 and authorize the Purchase Manager to sign. This change order represents a 7% increase in the contract amount for a total of $2,383,496.00. This change order is within the project budget. Thank you for your consideration • Page 1 DATE: 10/23/2013 SUBJECT: Project Information; WWTP Fermentation and Odor Control Project 10045a Construction Change Order 1 __:.._ - - g_- _. _...... I. l)EPAItTI~IENT CONTACT PEItS®NS Clint Dolsby, Asst. City Engineer (Project Manager) 489-0341 Warren Stewart, PW Engineering Manager 489-0350 John McCormick, Deputy Public Works Director 489-0378 II. IDIESCIt.IPTI®N A. Back rg ound The objective of the primary sludge fermentation process is to promote a reliable biological phosphorous removal process through the addition of volatile fatty acids to the secondary treatment system at the wastewater treatment plant. Volatile fatty acids (VFAs) are the preferred food for the biological phosphorus removal processes, and the Meridian wastewater treatment plant influent wastewater has limited VFAs. A fermentation process has the capability to produce VFAs to promote a reliable biological phosphorus removal process at the Meridian wastewater treatment plant. B. Proposed Project The Wastewater Treatment Plant (WWTP) boilers can operate off either methane gas or natural gas but has been experiencing problems with boiler operation during the winter months when operated with methane gas. The excess moisture causes three problems. 1. Methane piping plugs with water requiring maintenance staff to blow the gas piping out with air. 2. Boiler has pressure regulators that become filled with water and must be replaced. 3. Moisture causes excessive scaling deposits in boilers. Page 1 of 3 Due to these problems, to perform maintenance methane feed to the boilers has to be shut down and switched to operate on natural gas. The WWTP has to purchase natural gas during this time which adds additional operation cost to the WWTP budget. The moist gas also increases wear and tear on the boilers and ancillary equipment. The WWTP's temporary solution has been to blow the gas piping out with air more frequently. This puts maintenance staff in adangerous/explosive environment during this maintenance task. Change Proposal Request 2 from Contractors Northwest to install a desiccant moisture removal system to remedy these issues at the wastewater treatment plant is valued at $150,997. The remaining modifications in this change order include the replacement of worn out piping with glass lined pipe and the replacement of doors and window framing in the digester 1 and 2 building valued at approximately $11,000. III. INIPAC'I' A. Strategic Impact: This project will help increase efficiencies at the Wastewater Treatment Plant and investigate alternative methods of wastewater treatment to reduce nitrogen and phosphorous loadings into our receiving stream. B. Seryice/Delivery Impact: Improving the operation of the biological nutrient removal processes at the wastewater treatment plant will not only help to stabilize the plant operation, it will additionally improve the removals of the nutrients that are regulated or will be regulated in our facility permits. C. FiscalImpacts~ This change order will be financed using the Fiscal Year 2014 fermentation enhancement. The construction will be completed in Fiscal Year 2014. Proiect Costs Fiscal Year 2013 Construction $1,500,000.00 Fiscal Year 2014 Construction $721,500.00 Services During Construction $257,006.00 Special Inspections $14,045.25 Change Order 1 $161,996.00 Total Cost $2,654,547.25 Proiect Funding Fiscal Year 2013 Fermentation (3590-96130) $1,565,000.00 Fiscal Year 2013 Odor Control (3590-92100) $450,000.00 Fiscal Year 2014 Fermentation (3590-96130) $1,000,000.00 Total Funding Available $3,015,000.00 Page 2 of 3 IV. TIME CONSTRAINTS Council's approval will allow this project to improve the performance of the biological nutrient removal to be completed in fiscal year 2014. V. LIST OF ATTACHMENTS A. Change Order 1 for the ~'ermenta and Odor Control Project Approved for Council Agenda: ,~, ~,~ ,~,.., ~ _ ` '~ _ -- ~~~' ~~, ~~ ~;~ ~ -~~; Warren Stewart Date Page 3 of 3 CITY OF MERIDIAN 33 EAST BROADWAY MERIDIAN, ID 83642 CHANGE ORDER NO. 1 PROJECT NO. 10045a DATE: 9/30/2013 EFFECTIVE DATE: 9/30/2013 CONTRACT CHANGE ORDER 'CONTRACTOR: Contractors Northwest, Inc. PROJECT: WWTP Fermentation and Odor Control Project The Contractor is hereby directed to make the following changes from the Contract Documents and Plans. Description: Replacement of PVC pipe with glass lined pipe, installation of a digester gas moisture control system and the replacement of door and window hardware in the digester 1 and 2 building. Reason for Change Order: The wastewater treatment plant is experiencing problems with boiler operation during the winter months when operated with methane gas due to the methane piping and boiler gas pressure regulators plugging with water. Additionally this change order will fund the replacement of worn out doors and windows in the original digester building. Attachments: Pricing for COR 1, COR 2, COR 10-A, COR 10-B and COR 11 CHANGE IN CONTRACT PRICE: CHANGE IN CONTRACT TIMES: Original Contract Price $ $2,221,500.00 Original Contract Times: 400 Net changes form previous Change Orders Net changes form previous Change Orders No._ to _ No._0_ to _0_ (calendar days) $ - Price Prior to this Change Order: $ 2,221,500.00 Increase (decrease) of this Change Order: Contract Times prior to this Change Order: (calendar days) Net Increase (decrease) of this Change Order: (calendar days) $ 161,996.00 Price with all Approved Change Orders: $ 2,383,496.00 (City Purchasing Manager) Contract Times with all Approved Change Orders: By: Keith Watts Date: RECOMMENDED: Date: ~~ ,~,~ ,r~ 0 400 400 By: Warren Date: City O£ Meridian Detailed Statement of Revenues and Expenditures - Rev and Exp Report - Keith - Unposted Transactions Included In Report 3590 - WWTP Construction Projects 60 - Enterprise Fund From 10/1/2013 Through 9/30/2014 Capital Outlay 96130 Fermentation Projects 10045 Primary 1/2 Fermentation 10O45.a WWTP Fermentation & Odor Control Ph 1 Construction Carr... Carryforward Total Capital Outlay TOTAL EXPENDITURES Budget with Amendments Percent of Current Year Budget Budget Actual Remaining Remaining 999,999.96 0.00 999,999.96 100.00% 0.00 883,496.00 (883,496.00} 0.00% 1,550,167.32 0.00 1,550,167.32 100.000 2,550,167.28 883,496.00 1,666,671.28 65.360 2,550,167.28 883,496.00 1,666,671.28 65.36% Date: 10/25/13 06:56:01 Abf Page: 1