C7.60 PIRR Pump Station Details V1FLOW
1'
5'
GENERAL NOTES:
1. PROVIDE A MINIMUM OF 2-IN OF COVER OVER REBAR (3-IN IF POURED AGAINST BARE EARTH).
2. ALL CONCRETE TO BE MIN. CLASS 4000 PER ISPWC SECTION 703.
3. CONSTRUCT 1/2-IN CHAMFER ON ALL EXPOSED VERTICAL EDGES, MIN. 1/4-IN RADIUS TOOL ON ALL EXPOSED HORIZONTAL EDGES.
4. PATCH ALL EXPOSED SNAP-TIE HOLES OR OTHER CAVITIES TO PROVIDE DURABLE SURFACE WHERE IT IS EXPECTED TO BE EXPOSED TO VIEW OR WEATHER.
5. MIN. WALL THICKNESS IS 6-IN. PROVIDE NO. 4 REBAR ON 8-IN CENTERS EACH WAY, UNLESS SHOWN OTHERWISE. ALTERNATE STRUCTURAL DESIGNS MUST BE APPROVED PRIOR TO
CONSTRUCTION.
10-IN DIA. PVC PIPE. COORDINATE WITH DRAWING C7.00 FOR PIPE LENGTH.
0'-6"
0'-6"
3'-0"
0'-6"
1
Intake Box & Wet Well | GIRR MH 01 & MH 02
Scale: 1"=2'
1'-0"
0'-6"
2' MIN. 0'-6" MIN.
SUBMERGENCE
1'
1'-0" MIN.
FREEBOARD
TO RIM
1'-0"
1'-0"
9'
8'-0"
BOTTOM OF SUMP:
2644.50 (MIN.)
IE: 2648.06
CLEMONS CW100, 18M SCREEN
INTAKE. RUN FILTER FLUSH LINE
AS NEEDED TO PROVIDE
REQUIRED GPM.
IE: 2648.06
1/2" STAINLESS STEEL PIPE
INTAKE SCREEN SUPPLY LINE.
SECURE TO VAULT WALL.
INSTALL KOR-N-SEAL BOOT AT PIPE
PENETRATION TO ENSURE WATER TIGHT
CONNECTIONS.
IE: 2648.06
INSTALL KOR-N-SEAL BOOT
AT PIPE PENETRATION TO
ENSURE WATER TIGHT
CONNECTIONS.
INSTALL KOR-N-SEAL BOOT AT PIPE
PENETRATION TO ENSURE WATER TIGHT
CONNECTIONS.
12-IN DEPTH TYPE I CRUSHED
AGGREGATE BASE COURSE PER
ISPWC SECTION 802.
12-IN DEPTH TYPE I
CRUSHED AGGREGATE BASE
COURSE PER ISPWC
SECTION 802.
5' SQUARE (OUTSIDE
DIMENSION), 6" THICK WALL
CONCRETE INTAKE BOX
1-FT CONCRETE CHAMFER
ALL SIDES
RIM: ±2655.00
12-IN WIDE ACCESS STEPS -
EPOXY COATED BAR. SPACE
AT 12-IN INTERVALS FOR
INTER DEPTH. TYP.
BOTTOM OF SUMP: ±2646.00
APPROXIMATE MIN. WATER
SURFACE ELEVATION LEVEL:
±2651.50
PUMP STATION, SEE
DETAIL 4/C7.60.
PUMP DRAIN GRAVEL
SUMP, SEE DETAIL
2/C7.60.
REBAR PER GENERAL
NOTES NO. 5
APPROXIMATE WATER
LEVEL: ±2651.50
1.5-IN STAINLESS
STEEL FLUSH LINE
INTAKE SCREEN
SUPPLY LINE
ELECTRICAL CONDUIT AND SERVICE, PER
ELECTRICAL
CONCRETE WET WELL
RIM: ±2655.00
INTAKE VAULT BOX SQUARE
LID, SEE DETAIL 5/C7.60.
TYP. #4 REBAR AT 8" O.C. EACH
WAY
10-IN DIA. PIPE PER C7.00.
APPROXIMATE MAX. WATER
SURFACE ELEVATION LEVEL:
±2654.00
1'
6" THICK WALL CONCRETE WET
WELL
TYP. #4 REBAR AT 8" O.C. EACH
WAY
5' SQ.
30" 6"
CLEANOUT COLAR AND
LID PER ISPWC SD-506
PIPE OPEN BOTTOM
INSTALL NON-WOVEN
DRAINAGE FABRIC ON
TOP AND SIDES OR
DRAINAGE SUMP
8" C900 PIPE
FILTER FLUSH LINE
FROM PUMP STATION
2" WASHED DRAIN
ROCK PER ISPWC
SECTION 801
2'
8" SINGLE WALL
PERFORATED PIPE BY
ADS
6"
C900 TO CORRUGATED
PIPE ADAPTER FITTING
Scale: 1"=1'
Gravel Sump Detail
2
(SEE NOTE)
SUBMERSIBLE TURBINE
PUMP STATION
-
90% Final
PART NO:
TITLE:
PROJECT:
MATERIAL
B 1 OF 1 REV
PRECISION PUMPING SYSTEMS
6515 BUSINESS WAY
BOISE, IDAHO 83716
208-323-5300
www.gopps.us
LEVEL:
DATE: - SIZE: SCALE: SHEET:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL:±1/8"
ONE PLACE DECIMAL: ±.10
TWO PLACE DECIMAL: ±.05
DO NOT SCALE DRAWING
DRAWN: JWR NTS
1S-NJ-VAF-3
NOT FOR FABRICATION JOB:
AVAILABLE ASSESSORIES (SEE NOTE)
A ENCLOSURE, MARINE GRADE ALUMINUM 48x33x32 1
B INSULATION / SOUND ATTENUATION
C HEATER 500W 1
D
-NMP INSERTION FLOW METER
or
-BADGER INSERTION FLOW SENSOR
1
E CW VALVE/1" INTAKE SCREEN SUPPLY
LINE 1
F HIGH PRESSURE SWITCH 1
G PRESSURE RELIEF VALVE 3/4" 1
H DROP PIPE, HDPE, FIELD CUT-TO-LENGTH 3" 1
J DROP PIPE, SS (6" EXTENSION PIPES
AVAILABLE) 3" 1
ITEM NO. DESCRIPTION Size QTY.
1 CONTROL PANEL 30x20x10 1
2 FILTER, VAF200 3" 1
3 FLOW SWITCH 1/2" 1
4 LEVEL SENSOR/FLOAT SWITCH CAP 1
5 PRESSURE DIFFERENTIAL GAUGE &
SWITCH 0-15 PSI 1
6 PRESSURE GAUGE 2-1/2" 1
7 PRESSURE TANK 2 Gal 1
8 PRESSURE TRANSDUCER 1/4" 1
9 PUMP, SUBMERSIBLE 1
10 SKID, BENT 48x33 1
11 STAND, SUBMERSIBLE PUMP, FLANGED 3" 1
12 VALVE, AIR RELIEF 1/2" 1
13 VALVE, BUTTERFLY, GROOVE, LEVER 3" 1
14 VALVE, CHECK, SILENT 3" 1
15 VALVE, SOLENOID (CW CLEANOUT) 1-1/2" 1
10
A
9
WET WELL
(SHOWN AS 48")
(BY OTHERS)
10
B
H
J
PUMP
PROTECTION
SCREEN
36
FRONT VIEW
3 D
NEC CLEARANCE
SEE LOCAL CODES
49
38
12
G
2 6
7
1
11
WET WELL COVER PLATE
1" BLOWOUT
PLAN VIEW
4
8 5
1-1/2" FILTER FLUSH
14
E
F
C
D
15
3" CONNECTION
SIDE VIEW
E
13
SCOPE OF WORK
Packaged Pump Station supplier shall provide a variable speed
submersible turbine pump station complete with pump, piping,
valves, sensors, variable frequency drive (VFD), programmable logic
controller (PLC), UL 508A listed control panel, and all appurtenances
necessary for a complete and functioning pumping system. The
station shall be mounted to press brake formed steel base and
enclosed in a powder-coated marine grade aluminum enclosure. The
pump station shall be manufactured by a UL QCZJ certified pump
station manufacturer.
Technical Service and Support. The manufacturer shall provide
access 24/7 phone support with a factory certified technician. The
technician shall have access to all relevant data specific to the pump
station, including specifications, submittal, shop drawings,
programming, and detailed photos of the system.
Factory Testing. The pump station shall undergo and pass all of the
following system performance tests: Hydrostatic testing that meets
ANSI/HI specifications and standards; Flow testing that meets
ANSI/HI 14.6 specifications and standards; and Vibration testing that
meets ANSI/HI 9.6.4 Vibration Measurement and Allowable Values
specifications and standards. The pumping system shall be flow
tested as a complete unit, which shall include function testing of
pumps, motors, instrumentation, appurtenances, and control panel.
The results of all tests shall be available to the owner.
PRODUCTS
Piping, Valves, Skid Base, & Station Enclosure.
Piping. The station piping shall be standard wall pipe with grooved
connections. Flanged or welded connections shall not be acceptable.
Threaded connections between the main piping sections other than
at the pump volute shall not be acceptable.
Valves. Butterfly style isolation valves--with grooved
connections--shall be included on station suction and discharge
piping. Flanged or threaded connections shall not be accepted. A
non-slam check valve shall be included on the discharge of each
pump. An air release valve shall be included, located immediately
after the pump check valve.
Skid. The pump skid shall be made of 1/4" press broke A36 steel. No
welded bases or open rail systems shall be acceptable.
Corrosion Protection. The pump skid and appurtenances shall be
cleaned to bare steel and coated with a baked on powder coating, all
piping including elbows shall be coated inside and out. The pump
station shall be pressure tested prior to coating. No welding shall be
performed after the pump station is powder coated.
Station Enclosure. The pump station enclosure shall be constructed
of marine grade aluminum modular panels to allow access to all
pumps and components by simply removing any panel. The entire
front of the enclosure shall consist of hinged doors. The enclosure
shall be powder coated. The roof of the enclosure shall be easily
displaced and replaced by one person for the purpose of servicing
the pump station. The station enclosure shall include a ventilation fan
(or fans) appropriately sized to adequately cool the enclosed
equipment.
Automatic Filter: The pump station shall include an automatic
screen filter. The filter shall use suction scanning devices to
automatically remove debris from the filter element. The filter shall
be VAF200 or approved equal. Control logic for filter flush shall be
included as part of the main control panel PLC programming.
Pump Control System
NEMA Rating. The VFD, PLC, and associated electrical equipment
shall be mounted in a NEMA 3R enclosure rated for indoor
installation. To avoid potential water or rodent damage, VFD's
mounted outside the main control panel are not acceptable.
Control Panel Manufacturing & Testing. The pump control panel shall
be manufactured and listed by a UL508A Panel Shop. The panel
shall be UL labeled as an "Enclosed Industrial Control Panel". The
pump control panel shall be completely manufactured, tested and
programmed prior to delivery to the job site.
Documentation. A color wiring schematic and pump nameplate
information shall be permanently affixed to the inside of the control
enclosure. All field terminal connections shall be numbered and
labeled.
Cooling System. The control panel cooling system shall be
appropriately sized for the ambient conditions. The cooling system
shall not allow dust, insects or rodents inside the pump control panel.
Two sets of spare filters shall be included with the pumping system.
Main Disconnect. A service-entrance rated, non-fused disconnect
shall be mounted in the pump control panel and shall isolate all
power to the control panel. The disconnect shall include an operating
handle mounted on the control panel enclosure door that is
mechanically interlocked to prevent entry while the disconnect is in
the ON position. To prevent damage from vandalism, a disconnect
external to the pump station enclosure shall not be accepted.
Overcurrent Protection. The VFD bridge rectifiers shall be protected
from over current by an appropriately sized circuit breaker. Fuses are
not acceptable.
Lightning & Surge Protection. The Pump Control Panel shall be
equipped with transient voltage and surge arrestors.
Convenience Outlet. The Pump Control Panel shall be equipped with
duplex outlet.
Variable Frequency Drive (VFD). The VFD shall be appropriately
sized to meet the FLA (full load amps) required by the pump motor,
as stated on the motor nameplate. The VFD shall be manufactured
by ABB Industrial Systems, Mitsubishi, or approved equal. Initial
start-up and calibration shall be performed by a factory certified
technician, which shall extend the warranty on the control panel to a
total of three (3) years.
Programmable Logic Controller (PLC). The PLC shall be fully
programmed prior to pump panel installation. The technician installing
and programming the PLC is to be factory trained and certified by the
PLC manufacturer. The PLC programming shall be non-proprietary,
and the complete station programming shall be made available to the
owner via a USB drive included with the station control panel.
PLC Operator Interface. The PLC shall be equipped with a 5.7” LCD
color touchscreen. The operator interface shall allow the user to
make adjustments to the PLC program locally without requiring any
additional equipment such as a laptop computer. A VFD control
keypad is not an acceptable substitution for the digital operator
interface. The PLC shall have an Ethernet port to enable remote
access.
PLC Control Functions:
1. User settable Local or Remote control.
2. System Pressure Setpoint
3. Pump Sleep Settings, with two threshold modes: Sleep by Flow or
Sleep by Frequency
4. System Protection Settings, including fault and warning
parameters for low flow, high flow, low pressure, high pressure,
restart trials and restart delay time.
5. Load Factory Default Settings, User Saved Default Settings.
6. Pre-Programmed Start-Up Routines to limit and/or delay starting
and acceleration of the pump to eliminate excessive velocity and
pressure. It shall also include initial start-up, mainline fill, power
outage and automatic re-starts.
PLC Monitoring Functions
1. Pump operating status, total pump run hours, motor frequency,
motor amperage
2. System pressure, flow rate
3. Fault Log with time stamps and diagnostic utility.
4. Trend Data, with graphic display of system pressure, flow, motor
frequency and amperage. Data shall be exportable to MS Excel.
5. USB port to upload, download of program, and data storage.
Instrumentation.
Pressure Gauges shall have a 304 stainless steel case, with bezel
construction. Gauges shall have a 2.5” diameter and be liquid filled.
Pressure Transmitter(s) shall be constructed of stainless steel and
rated for the pump station discharge pressure.
Flow Meter. The station shall include a solid state insertion flow
meter. Current and totalized flow shall be read at the pump control
panel HMI. Paddle type insertion sensors shall not be accepted.
Pump Protection Shrouds
Each pump and motor shall be completely encased in a slotted PVC
well casing. Both ends of the shall be thoroughly sealed to ensure
that no water can enter at either end. Water shall only enter the
casing through precision laser cut slots, which will not allow debris
larger than can be passed entirely through the pump. All water
entering the casing shall pass over, and cool the motor, prior to
entering the pump.
VOLT /
GPM @
4
Pump Station
Scale:NTS
7'-3"
9'-9"
6'-2" TO CENTER OF WET WELL
3'-7" TO CENTER
OF WET WELL
3'-7
1
2
" TO CENTER
OF WET WELL
3'-7
1
2
" TO CENTER
OF WET WELL
4'-9"
5'-10"
0'-8"
0'-6"
0'-4"
3
Pump Station Concrete Pad
Scale: 1"=2'
60" I.D. WET WELL
WET WELL COVER
1" INTAKE SCREEN
SUPPLY LINE
1.5" FILTER FLUSH LINE
PUMP SKID
6" THICK CONCRETE
PAD
20213
3 1 0 0 B R I S T O L S T R E E T , S U I T E 4 0 0
C O S T A M E S A , C A 9 2 6 2 6
W W W . N G G P A R T N E R S . C O M
T 9 4 9 . 7 5 6 . 0 8 1 8 F 9 4 9 . 7 5 6 . 0 1 4 5
A R C H I T E C T U R E ● P L A N N I N G ● I N T E R I O R S
REV DESCRIPTION DATE
2700 E. Overland Rd.
Meridian, ID 83642
SEASONS AT MERIDIAN
NEWMAN GARRISON + PARTNERS, INC
COPY RIGHT 2019 NEWMAN GARRISON + PARTNERS
MORGAN HOLDINGS &
STONE HILL
38 Glen Gary Dr., Ste. 200
Aspen, CO 81611
7301 Peak Dr., Ste. 200
Las Vegas, NV 89128
TLG PN: 120124
A DELTA A 07/22/2022
C7.60
PIRR Pump
Station Details
CONCRETE WALL
Internal Support Connection Wall Connection Detail
CONCRETE WALL
L5"x3"x3/8" INTERNAL SUPPORT.
ALONG PANEL EDGES BELOW
GRATING. COPE VERTICAL LEG AT
ENDS TO ALLOW TO FIT BETWEEN
CONCRETE WALLS
L5"x3"x3/8" INTERNAL SUPPORT.
3/4" S.S. ANCHOR BOLTS WITH 4-IN
MIN. EMBEDMENT WITH WASHERS
AND REMOVABLE NUTS.
EYEBOLT (SEE NOTE 4). FOR
LOCKING PROVIDE 2" LONG x 1"
WIDE OPENING IN DOOR
FRAME (TYP.)
5' OUTSIDE BOX
4.83' OUTSIDE LID
4.83' OUTSIDE LID
5' OUTSIDE BOX
STEEL HINGE
3/4" S.S. ANCHOR BOLTS WITH
4-IN MIN. EMBEDMENT WITH
WASHERS AND REMOVABLE
NUTS. (TYP. OF 2)
Top View of Intake Box
(NOT TO SCALE) (NOT TO SCALE)
DOOR
NOTES:
1. LID/DOOR TO BE CONSTRUCTED WITH 5# EXPANDED METAL. IF MULTIPLE SHEETS ARE USED, SEAMS SHALL FALL AT
INTERNAL SUPPORTS AND HAVE 2"x1/8" FLAT STEEL AT EDGES.
2. EXTERIOR FRAME TO BE 2"x1/8" FLAT STEEL.
3. INTERNAL SUPPORTS TO BE L5"x3"x3/8" STEEL. SUPPORTS SHALL BE PROVIDED AT ALL HINGE AND SEEM LOCATIONS.
4. PROVIDE 7/16" DIA. EYE BOLT EMBEDDED 3" IN CONCRETE AND EPOXIED.
Scale: NTS
Intake Box Vault Lid
5
07-22-2022 (100% CD) CD SET
0 8 / 0 3 / 2 2
08/03/2022
09/27/22
FPS-2022-0022