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HomeMy WebLinkAboutJC Constructors, Inc. WRRF Liquid Stream Capacity ExpansionIAN CITY OF MERIDIAN 33 EAST BROADWAY MERIDIAN, ID 83642 CHANGE ORDER CHANGE ORDER NO.10 PROJECT NO.10601.D CHANGE ORDER DATE:12t18t2018 EFFECTIVE DATE: CONTRACTOR:JC Constructors lnc. PROJECT: WRRF Liquid Stream Capacity Expansion The Contractor is hereby directed to make the following changes from the Contract Documents and Plans. Description of additional work: (attach additional pages if needed) Please see attached sheet. WHO REQUESTED THE CHANGE Gity E Contractor WHY IS THE CHANGE NECESSARY Check all that apply E Unforeseen / Hidden Conditions E Scope Change E Other - descibe belowE Error with the Plans and/or Specifications Explanation: This change order includes Change Proposal Requests (CPR) 47, 77,78,82,83,84, 85, 86, 89, and 90. Please see the attached explanation sheet. REASON FOR CHANGE ORDER VS. BIDDING ADDITIONAL WORK Check all that apply E The work is in the area of the original contract and a conflict with the on-site contractor is probable and would make coordination of work difficult and bidding unreasonable. EI Time is of the essence and bidding would require the contractor to stop work and the City would face costly standby fees therefore making bidding disadvantageous E Emergency Work to correct unsafe conditions. n Other - describe below ExplanatiOn: (attached additional pages if needed) Page 1 of 2 IOAHO Meridian City Council Meeting Agenda March 5, 2019 – Page 317 of 487 CHAiIGE IN CONTRACT TIiIES: ContactTines: 896 days CHANGE IN CONTRACT PRICE: Orlginal Contrac{ Price: No. 1 to No. Inar@ortrnm*iF- changes form prBvlous Chango Orders (calender daF) 1bNo.9 NoLdungcqdcraurtorllEfc 1gl dayS Net changos from previous Change Orders ncn..e (decrrere) of thlr Chengc Orden (o.hnordry.) of thls Chango Odenlncrcage t0 Days (lnooase /decrease) to date: (caLndlrdry!, Total Chango (lncrease / decrease) to date: 147 days New Contrect Prlce wlth all Apprcved Change Ordcrr: I $36,721,560.461 Ncw Contrrct Tlmor wlth all Apprcved Chenge Odcrs: (c.Lnd.r d!ys) t0{3 days (ClV Purcha3lng lrlenag0o Keith Watts (Contrec{or) s klr* tLlzoltb (City Project Manager)APPROVED BY COUNCIL (lf rcquitcd) SIGNATURE REQUIRED see attached sheet. Date lssued: Z - Zl--rq FY Ig Approval Date:Submitbd to Clerk forAgenda: Order No. Amendment: Available (Attach Report) lnformation: Budget Page2ol2 Meridian City Council Meeting Agenda March 5, 2019 – Page 318 of 487 Ghange Proposal Requests (CPR) and Field Orders CPR #47 - AMS Location and Electrical Wire Length Description Summary: Work includes the mounting of the air monitoring system (AMS) transmitters, located within the Primary Sludge Pump Station, RAS Transfer Station, and the RASMAS Station 2, near the AMS probes. Why is Change Necessary: This change is a Scope Change to the Contract, as changes in the mounting location, of the AMS transmitters needs to be completed per the manufacturer's recommendation. Reason for change: lnitially, the AMS transmitters were designed to be located within the electrical room of each of the following buildings: Primary Sludge Pump Station, RAS Transfer Station, and the RASMAS Station 2. During the submittal process, it was determined, from the manufacturer, that the AMS transmitters needed to be located within 50 feet of the AMS probes due to the maximum length of the probe cable. Because of the maximum cable length, JC was asked to mount the AMS transmitters near the AMS probes, in the pump room, rather than within the electrical room. This change also required an additional panel enclosure and electrical connection (conduiUwiring) back to the electrical room. Cost Negotiation Process: JCC initially submitted CPR 47 to the City PM, City inspector, and B&C for their review and comment. Labor cost breakdowns and material costs were provided to the reviewers. The proposed costs were found to be appropriate for the scope of work. The CPR was recommended by B&C and the costs were approved considering the need for the AMS equipment. Final Gost= $22,383.40 Days= Meridian City Council Meeting Agenda March 5, 2019 – Page 319 of 487 CPR#77 - WAS Floor Gate Pipe Modifications Description Summary: Work includes the modification of the WAS wasting gate and box design within the RASMAS Station 2 Why is Change Necessary: This is a Scope Change/Design Change. After project bidding, B&C's design team identified some O&M challenges within the RASMAS Station 2 based on a similar design, on a similar project that started up in late 2017 . The challenges were discussed with City Operations and the changes that were identified were found to be agreeable to keep maintenance issues to a minimum. Reason for change: During a similar project, which began operation in the fall ol2017, B&C engineers identified O&M challenges that were occuring. ln order to help City Operations, B&C suggested three modifications to the RASMAS Wasting box and gate to help remedy those identified challenges. The initialgate design had a vertical open/close. During plant operations the gate actuator struggled to match flow conditions (constantly opening and closing during wasting of foam) casuing the actuator to wear down. To counter this, B&C recommended the addition of a weir plate which is attached to the gate. This weir allowed for a more consistent flow to pass through the gate without the continuous opening and closing of the actuator, extending the actuator life. The second challenge identified was to rewrite the operating control narrative. Changes were made to maintain a constant pumping, as wellas maintaining a consistent level in the wasting box as opposed to continuously changing levels. Slopes were also added into the wasting box to help move solids towards the pump inlet, rather then let them sit in the corners of the box. The final challenge that will be remedied with this change is to help control the foam amounts that are created from the WAS wasting into the box. Spray bars/nozzles, as wellas a flushing connection were added to allow for a spray pattern to push foam to the inlet of the pump. The flushing connection will allow Operations to spray foam down manually, as necessary, if any build up occurs. Cost Negotiation Process: JCC submitted CPR 77 to the City PM, City inspector, and B&C for their review and comment. Labor cost breakdowns and materialcosts were provided to the reviewers. The proposed costs were found to be appropriate for the scope of work. The CPR was recommended by B&C and the costs were approved as the work was seen as an Operational benefit to the City. FinalCost=$6,165.71 0 CPR #78 - TSS Probe Style Modification Description Summary: Work includes the procurement and installation of an in-basin Total Suspended Solids (TSS) probe at the RASMAS Station 2. Why is Change Necessary: This change is a Scope Change/Owner Directed. The installation of an in-basin TSS probe is to be utilized to match the current plant probe style. This change came after construction began and was done to keep equipment styles the same as existing for Operators. Meridian City Council Meeting Agenda March 5, 2019 – Page 320 of 487 Reason for change: During the project design, B&C outlined the new instruments to match the existing (at the time) plant instruments. The existing plant instruments were an insertion type (in-pipe) style TSS probe. ln May (2018) B&C had discussions with Operations on additional instrumentaion needs and it was identified that the insertion type TSS probes had recently been switched with an in-basin style TSS probe. As Challenger has already received delivery of the insertion style TSS probes, they simply returned them and ordered the in-basin style TSS probes. Cost Negotiation Process: JCC submitted CPR 78 to the City PM, City inspector, and B&C for their review and comment. Backup documentation was provided to the reviewers. The proposed cost was found to be appropriate for the scope of work and materials/equipment being provided, thus being recommended by BC. The CPR cost was approved. FinalCost= Days= $4,342.21 0 CPR #82 - Blower Building - NW Drainage Modifications Description Summary: This change includes the modifications to the concrete slab located at the NW corner of the Blower Building. Changes include raising of the finished floor of the interior of the blower building electrical room and placement of concrete on the exterior of the building to create a 2o/o slope for drainage. Work also includes the installation of a 4-inch drain pipe through the concrete wall, with perforated and wrapped 4- inch drain pipe that discharges into an underdrain manhole at the northeast corner of the new aeration basins. Why is Change Necessary: This is an Error/Ommission with the plans. ln discussing with B&C, the drawings/details that highlight the plans for construciton of the building exterior concrete are ambiguous and don't specifically call out a specific slope with a note indicating to slope away from doors, thus leaving it to the Contractor to figure out the necessary slope requirements. Had a specific slope and note been called out, or identified within the drawings, the ambiguity would have been removed. ln our opinion, the inclusion of those specific details would have brought a higher bid price for this specific item and would have been paid for at time of bidding, thus approval of the change. Reason for change: The exterior concrete, outside the NW corner of the blower building (exit from electrical room) was poured with little to no slope, away from the doors. Due to this, water pools outside the door, which is not idealfor the location (outside electrical room). JC poured this area as a continuous slab, which should have been stoped away from the building, but wasn't. Several options were looked at by the team (COM, JC, and B&C) including a canopy over the entire area to keep rain/snow away from the building walkway. After receving pricing on the various options, it was determined that the most economical solution was to raise the door threshold and pour a sloped concrete toping in tha area to direct the water away from the doorway. A drainage penetration was also included to the retaining wall to facilitate the drainage of water into a nearby underdrain manhole. Meridian City Council Meeting Agenda March 5, 2019 – Page 321 of 487 Cost Negotiation Process: JCC submitted CPR 82 to the City PM, City inspector, and B&C for their review and comment. Breakdowns of labor costs, as well as material costs were provided. Multiple options were identified and reviews of labor and material costs were completed. The most economical solution was chosen. The proposed time and costs were reviewed and are considered to be in line with the standard for this type of work. The proposed cost was found to be appropriate and was recommended for approval by BC. The CPR cost was approved. FinalCost= $14,633.38 Description Summary: This Change Request is a credit, to the Contract, for the pricing of VFDs for the Axial Pumps that were used on the project. Why is Change Necessary: This change request falls under the Other category. The City sole sourced and provided the VFDs for the project, therefore the VFD pricing that was provided in JC's bid was not necessary and should be deducted. Reason for change: During the submittal review process, for the Axial Pumps, B&C identified that JC included the VFD pricing within their bid for the project. The VFDs were not included within the scope of work for the electrical subcontractor. The VFDs were purchased by the City to ensure consistency with the sole source VFD specification. As the VFD was purchased by the City, the bid pricing, for the VFDs will be credited back to the City. Cost Negotiation Process: JCC submitted CPR 83 to the City PM, City inspector, and B&C for their review and comment. Material costs were provided and were consistent for the pricing of VFDs. The proposed credit was found to be appropriate and was recommended for approval by BC. The CPR cost was approved. FinalCost= ($21,491.421 Days= 0 GPR #83 - Axial Pump VFD Credit Meridian City Council Meeting Agenda March 5, 2019 – Page 322 of 487 CPR #84 - IMLR Pump Rail Support Description Summary: Work includes labor and materials for fabrication of a stainless steel angle base plate to be installed at the top of the aeration basin wall to provide additional structural support for the IMLR pump slide rails, per the man ufactu rers recom mendation. Why is Change Necessary This is a Scope change to the Contract. The manufacturer for the IMLR pumps provided a height requirement for the pump slide rail support. As the height of the designed aeration basin walls is not high enough to provide the necessary support dimensions, as well as the pump supplier not able to provide a bracket that will help to meet the height requirements, JC is providing the materials and fabrication of a bracket to provide the support. Reason for change: The IMLR pump rails are situated 90-degrees to the full height wall and is not high enough to provide the manufacturer required support for the pump slide rails. Because the manufacturer does not supply a perpindicular bracket for this situation, JC proposed fabricating a bracket, for placement, at the top of each pump rail system, which will attach to the full height aeration basin wall. This will provide the necessary support for the IMLR pump slide rails to meet the requirements of the manufacturer. Cost Negotiation Process: JCC submitted CPR 84 to the City PM, City inspector, and B&C for their review and comment. Breakdowns of labor costs, as well as material costs were provided. The proposed time and costs were reviewed and are considered to be in line with the standard for this type of work. The proposed cost was found to be appropriate and was recommended for approval by BC. The CPR cost was approved. FinalCost= DaYs= $7,067.68 0 CPR #85 - Mixer Support Description Summary: Work includes the installation of stainless steel base plates to support the mixers within aeration basins 5 and 8, as well as anchoring the base plates to the concrete foundation with stainless steel bolts. Why is Change Necessary: This change is a Design Error/Omission. The mixer locations within Aeration Basins 5 and 8 were designed in a certain location to provide the necessary mixing required for the biological process of the basins. The anchoring the mixers to the wall or base slab were on the contractor to complete. Due to the location of the dewatering channel within each basin, there wasnt a direct location for anchoring the mixers to the foundation slab. lf this would have been apparent at time of bidding, the City would have paid for these costs and as such are accepting of paying for the requested change. Meridian City Council Meeting Agenda March 5, 2019 – Page 323 of 487 Reason for change: During the installation of the mixer rails in Aeration Basins 5 and 8, it became apparent that the bottom of the mixer rail required support to span the dewatering channel. JC worked with the mixer supplier to identify several options and the selected plate support appeared to be the most cost effective. As the manufacturer's recommendations for anchoring support could not be met initially it was decided to move forward with the identified solution. Cost Negotiation Process: JCC submitted CPR 85 to the City PM, City inspector, and B&C for their review and comment. Breakdowns of labor costs, as well as material costs were provided. The proposed labor and material costs were reviewed and are considered to be appropriate for this type of work. The CPR cost was approved recommended by B&C and approved by City staff. FinalCost= DaYs= $7,414.50 0 CPR #86 - RASMAS Station 2 - Concrete Modifications Description Summary: Work includes modification to the structural concrete at the RASMAS Station 2 building to lower the bottom of the footing elevation, construction of an 8-inch curb under the CMU block, and raising the finished floor elevation on the east side of the building. Why is Change Necessary: This is a Design Error/Omission. There was a discrepancy between the architecturaland structural drawings in regards to the details for starting the CMU block on a concrete curb or directly to the floor slab. ln addition, the civil drawing, showing the exterior grading, did not provide for adequate cover over the pump room footings. These resulted in the necessary changes JC is requesting. Had the plan sheets shown the items listed above, the City would have paid for those items at the time of Contract Award. Reason for change: The architectural and structural drawings had different details for starting the CMU block, with one showing to start on the concrete curb and the other showing to start the block directly on the floor slab. JC's preferance was to start the CMU block on the concrete curb and as such, required additional rebar and concrete for the footing stem and CMU block starter wall. The changes requested by JC are consistent with how all the other buildings, on the project, had the CMU block start. Another item that this request requires was for additional grading adjustments, as the civil drawing of the exterior grading did not provide an adequate amount of cover over the pump room footings. Meridian City Council Meeting Agenda March 5, 2019 – Page 324 of 487 Cost Negotiation Process JCC submitted CPR 86 to the City PM, City inspector, and B&C for their review and comment. Breakdowns of labor costs, as well as material costs were provided. The proposed labor and material costs were reviewed and are considered to be appropriate for this type of work and are comparable to prices we have seen on similar work previously done on the project. The proposed cost was found to be appropriate and was recommended for approval by BC. The CPR cost was approved. FinalCost= $17,597.40Davs= 0 CPR #89 - Additiona! Conduit to Blower and Ghemica! Feed Buildings Description Summary: Work includes the installation of a 4-inch conduit, with pull cord, between the pad mounted swtich and the transformer serving the new blower building and chemical feed buildings. Why is Change Necessary: This work is a Scope Change to the Contract. The additional conduit being installed, under this change, was requested by the City to provide redundancy for backup power. Reason for change: As a follow up to the Primary Power lmprovements being completed at the WRRF, the City evaluated redundancy options for backup power to the new blower and chemical feed building transfomers. The preferred approach included a redundant feed line (4-inch conduit) from the pad mounted switch to the new transformer serving the chemical feed building. The installation of the conduit will allow for future installation of conductors without the need to excavate in the future. Cost Negotiation Process: JCC submitted CPR 89 to the City PM, City inspector, and B&C for their review and comment. Breakdowns of labor costs, as well as material costs were provided. The proposed labor and material costs were reviewed and are considered to be appropriate for this type of work and the material used. The proposed cost was found to be appropriate and was recommended for approval by BC. The CPR cost was approved. FinalCost= Days= $7,182.46 0 CPR #90 - 36-inch RAS/Existing Water Conflict at Blower Building Description Summary: Work includes the relocation of portions of the existing 8-inch potable water line, near the new blower building, that was in conflict with the design location of the 36-inch RAS line. The relocation included raising and lowering of the 8-inch line in two locations. Why is Change Necessary: This change request is an unforseen/hidden condition. The conflict with an existing waterline near the new chemical feed and blower buildings was due to the actual field location, of the existing water line, differing than where it was shown in the construction plans. Meridian City Council Meeting Agenda March 5, 2019 – Page 325 of 487 Reason for change: The existing 8-inch potable water main was located approximately 5.5 feet west of the designed location of the 36-inch RAS line. The construction plans showed the 8-inch potable water line approximately 11 feet east of the 36-inch RAS line. Because of this conflict, the decision was made to adjust the existing 8- inch line vertically in two spots. on the southeast corner of the blower building, the line was raised to go over the top of the 36-inch RAS line on the northeast side of the blower building, the 8-inch line was adjusted to go underneath the 36-inch RAS line. After pricing discussions with JC it was found to be more economical to adjust the 8-inch water line rather than adjust the 36-inch RAS line. Cost Negotiation Process: JCC submitted CPR 90 to the City PM, City inspector, and B&C for their review and comment. Breakdowns of labor costs, as well as material costs were provided. The proposed labor and material costs were reviewed and are considered to be appropriate for this type of work and the material used. The daily work field order reports were provided by JC and follow what was completed in the field. The proposed cost was found to be appropriate and was recommended for approval by BC. The CPR cost was approved. The additional days requested were found to be accetpable based on the timeframe the conflict took to solve and the impact it had on JC's schedule. FinalGost= $23,350.94Days= 10 Meridian City Council Meeting Agenda March 5, 2019 – Page 326 of 487 co #1 CPR #2 CPR #3 CPR #4 CPR #5 CPR #6 cPR #1 I cPR #13 cPR #16 Dewatering Pipe Damage-Flood Chemical Building Roof Drain Lighting Change Vehicle Grounding 350 HP Aeration Blower Conduit 66" Dia. Pipe Material Credit AFFF Concentrate Line Material Screen to separate >3" cobble Eliminate Sub-Slab Waterproofing or Vapor Barrier I Dampproofing Water Bearing Tanks Discharge Elevation of Blower Building Drain Line Cap and Bulkhead for 66" SE Pipe for Future Tertiary Project Weather Delay $2,787.01 $3,958.16 $0.00 $967.50 $3,102.90 -$s8,290.00 -$750.00 $5,7s9.39 Total=-$42,46s.04 -$68,860.58 $0.00 $7,393.81 $0.00 -$61,465.77 36 Total= Total additional days= Total= CO Total Cost= co#2 CPR #7 CPR #9 cPR#27 cPR #19 co #4 CPR #29A cPR #37 cPR #38 cPR #41C co #3 CPR #8 CPR #1OA CPR #124 cPR#24 cPR #28 AMS Fire Alarm Panel Gas Detector Galvanizing Screening Additional Week RASMAS Duct Bank Contaminated Soil Value Engineering Secondary Clarifier #7 Dewatering and SG Repair Cost $17,281 .30 $47,822.97 $9,706.79 $16,824.36 $2,879.15 Days 7 10 3 $94,514.57 -$9,417.24 20 co #5 cPR #17 cPR #21 cPR#22 CPR#4,2 cPR #50 CPR #52 Primary Sludge Hatch Roof Curbs Chemical Building Float Switches Blower VFDs RAS Transfer Subgrade Repair Drain Pump Guide Rail Assembly Rotameter Upgrade to Existing Non-Potable Water Lines SC7 Subgrade Delay Chemical Building Vapor Barrier Secondary Clarifier 6 Subgrade Repair RAS Transfer Station CMU Height Cost Days $55,384.97 $22,923.13 -$83,600.00 $28,777.65 Total= $23,485.75 0 CO Total Cost= $14,068.51 Cost Days $3,s78.46 $889.25 $27,107.94 $7,577.84 $11,0,t0.80 $7,542.74 Total= $57,707.03 0 CO Total Cost= $71,775.il Cost $31,128.22 $12,726.31 $0.00 $13,446.38 $6,010.20 Daysco #6 cPR #14 CPR #43E cPR #45 cPR #56 cPR #57 Total= CO Total Cost= $63,311r 1 $135,086.65 0 Meridian City Council Meeting Agenda March 5, 2019 – Page 327 of 487 co #7 CPR #30 cPR #46 cPR #58 co #8 cPR #48 cPR #61 cPR #62 cPR #68 cPR #70 Cost $57,432.35 $22,684.96 $420,000.00 Days 66-inch SE Modifications DO Probe/Transmitter lnstalltion within Aeration Basins 116 and #8 Primary Power lmprovements Chemical Building - Fire Sprinkler Coating Chemical Metering Pumps VFD Panels Secondary Splitter Box Coarse Bubble Diffuser 20-inch ML Pipe Materials Stainless Steel Methanol Tank Overflow Modifications Retaining Wall Changes Convenience Outlets Knife Gate Stem and Gear Box Extension PSPS Electrical Elevation Modifications Blower Building Electrical Elevation Modifications RAS Transfer Electrical Elevation Modifications Coarse Bubble Diffuser in AB 9-12 (Droplegs) Electrical Support Racks Secondary Clarifier Weir Wash Pumps Blower Building - Electrical Room Double Door Modifications RAS Transfer HDPE Manifold Modificaitons RASM/AS HDPE Manifold Modifications AMS Location and Electrical Wire Length WAS Floor Gate Pipe Modifications TSS Probe Sgle Modifications Blower Building - NW Drainage Modifications Axial Pump VFD Credit IMLR Pump Rail Support Mixer Support RASM/AS Station 2 - Concrete Modifications Additional Conduit to Blower and Chem Feed Buildings 36-inch RAS/Existing water Conflict near Blower Building 21 Total CO Total Cost = Total Overall CO Total Cost = Total Overall CO Total Cost = Total Overall CO Total Cost = $500,1 17.3r 21 $63s,203.96 Cost $5,493.79 $27,433.36 $17,748.17 $50,856.04 $4,040.97 Days $105,s72.33 $740,776.29 0 Days 60 co #9 CPR #25B cPR #54 CPR #59A cPR #64 cPR #65 cPR #66 cPR #69 cPR #71 cPR#72 cPR #73 cPR #76 cPR #80 co #10 cPR#47 cPR#77 cPR #78 cPR #82 cPR #83 cPR #84 cPR #85 cPR #86 cPR #89 cPR #90 Cost $99,955.50 $13,376.99 $66,576.79 $7,494.27 $36,604.84 $13,809.89 $23,s92.92 $15,398.09 $3,711.39 $4,201.77 $12.462.04 $29,953.42 $327,',t37.91 60 $1,067,914.20 Cost $22,383.40 $6,165.71 $4,342.2',1 $14,633.38 -$21,491.42 $7,067.68 $7,414.50 $17,597.40 $7,182.46 $23,350.94 Days 10 $88,646.26 $1,156,560.46 10 Meridian City Council Meeting Agenda March 5, 2019 – Page 328 of 487