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HomeMy WebLinkAboutTask Order 10622 a with CH2MHill for WRRF Control Room PLC 2 UpgradesTASK ORDER NO. 10622.a Pursuant to the MASTER AGREEMENT FOR PROFESSIONAL SERVICES BETWEEN CITY OF MERIDIAN (OWNER) AND CH2M HILL ENGINEERS, INC (ENGINEER) This Task Order is made this day of February, 2016 and entered into by and between the City of Meridian, a municipal corporation organized under the laws of the State of Idaho, hereinafter referred to as "City", and accepted by CH2M HILL ENGINEERS, INC, hereinafter referred to as "Engineer" pursuant to the mutual promises, covenant and conditions contained in the Master Agreement (Category 7a) between the above mentioned parties effective October 1, 2015. The Project Name for this Task Order 10622.a is as follows: CITY OF MERIDIAN WASTEWATER RESOURCE RECOVERY FACILITY CONTROL ROOM PLC 2 AND DIGESTER PLC 3 UPGRADES PROJECT UNDERSTANDING The following Scope of Work describes the services that will be provided by the ENGINEER to: 1) Convert the former Control Room PLC2 hardware and software to the Owner standard Allen Bradley Control logix and Wonderware Archestra platform. Remote flex 1/0 communications will be converted to Ethernet. 2) Convert the existing Digester PLC3 hardware and software to the Owner standard Allen Bradley Control logix and Wonderware Archestra platform. The former Control Room PLC2 system consists of 1 control panel with 1 1/0 rack located in the former Control Room, 1 remote 1/0 network drive for primary clarifier 4, and 14 remote flex 1/0 panels at the following locations: 1. Primary Clarifier 3 2. Primary Clarifier 4 and Influent Flow Split 3. MCC 6 4. Old step screen 5. Headworks Screen 6. MCC 2 7. Screw Pump Panel Page 1 of 29 Task Order 10622.a WRRF PLC 2 and PLC 3 Upgrades CH2M HILL Engineers, Inc 8. Generator Building 9. MCC 1 10. MCC 5 11. MCC 3 12. Secondary Clarifier 3 13. UV Bank 14. Mechanical Building The above components for the former Control Room PLC2 system control the following processes: 1. Control Room Panic Button 2. UV Monitoring 3. Influent Flow Monitoring 4. Effluent Flow Monitoring 5. 5 mile Creek Flow Monitoring 6. Non -pot pumps Control 7. Heroes Park Monitoring 8. Sec Clarifier 3 RAS and Scum Control 9. Generator Monitoring 10. Main Gate Monitoring 11. Primary Clarifier 1,2, 3 & 4 Monitoring 12. Digester Mixer Monitoring 13. Plant Drain Pump Control 14. Grit System Control 15. DAFT Control 16. Primary Sludge Pump 4 Control 17. Alarm Chatterbox The Digester PLC3 system consists of 1 control panel with 1 1/0 rack located in the Digester 3 building, 3 remote 1/0 network drives (Daft, TWAS Pump 1 & 2) and 5 remote flex 1/0 at the following locations: 1. MCC 9 2. Flame' 3. Biosolids Building 4. MCC 10 5. Control Building The above components for the Digester PLC3 system control the following processes: 1. Gas Purifier System Monitoring 2. Dewatering Pump Control 3. Boiler Gas Flow Monitoring 4. Digester Heating and Mixing 5. Gas Burner Monitoring 6. TWAS Pump Control Page 2 of 29 Task Order 10622.a WRRF PLC 2 and PLC 3 Upgrades CH2M HILL Engineers, Inc 7. Centrate Pump Control (Note: this control will not be duplicated as part of this scope. New centrate controls are being implemented by others) These functions will be updated to current owner standards. We propose completing the work in 2 phases. Phase 1 Design: will include specifications and drawings that can be issued to a contractor for construction. Phase 2 Software: will include software planning, development, testing and startup. SCOPE OF WORK Project Management The purpose of this task is to manage, coordinate and lead ENGINEER Team's activities and perform administration of the project execution and quality reviews. ENGINEER will provide the resources necessary for project initiation and management throughout the project. Activities include contract administration, project accounting, Health &Safety Plan preparation, project documentation, monitoring progress, change management, periodic invoicing, and closeout and archiving. The effort associated with these functions is based on a thirty-eight (38) week duration from City -issued notice -to -proceed for completion of the tasks described herein. Phase 1 — Design To convert the system to the owner standard hardware platform, the existing equipment requires modification. The extent of the required modifications will be determined during the design phase of the project. ENGINEER shall provide the following services: • Provide field investigation of existing conduit and cabling between the field mounted flex 1/0 modules, variable frequency drive, and the control panel. Note: An owner supplied electrician may be required to assist with the investigation to determine the best solution for these locations. • Develop pre -design report summarizing the field investigation notes and explaining the design approach. • Conduct design review meetings with the owner at the 50% and 90% design. • Develop biddable construction drawings and specifications including bill of material lists and notes required to complete the construction. • Develop implementation plan including impacts to operation, construction sequence, and software installation sequence. • Provide Bid Support Services o Assist Owner with Bid Walk through and project description o Provide responses to bidding contractor technical design questions Page 3 of 29 Task Order 10622.a WRRF PLC 2 and PLC 3 Upgrades CH2M HILL Engineers, Inc Deliverables • Pre -design report • Construction Drawings (50%,90%, and 100% Bid Ready) o 1 cover sheet 0 1 legend sheet o PLC2 drawings ■ 1 electrical site plan ■ 1 panel layout drawing ■ 1 panel internal power wiring diagram ■ 5 1/0 module wiring diagrams ■ 1 flex 1/0 replacement diagram ■ 1 flex 1/0 network diagram o PLC3 drawings ■ 1 panel layout drawing ■ 1 panel internal power wiring diagram ■ 5 1/0 module wiring diagrams ■ 1 flex 1/0 replacement diagram ■ 1 flex 1/0 network diagram • Project Administrative and Technical Specifications (50%, 90%, and 100% Bid Ready) • Implementation plan • Construction cost estimate • Updated project schedule Details • Panel PLC2 contains one Allen Bradley SLC and one 13 slot 1/0 rack with 5 1/0 modules and 2 remote 1/0 scanner modules. We anticipate replacing only the 1/0 rack and modules in this panel. Internal wiring and terminal strips shall be reused as shown in Figure 1. The existing radio system will be reused. Note: this radio system is being upgraded by others. We will coordinate as the radio upgrade progresses. Page 4 of 29 Task Order 10622.a WRRF PLC 2 and PLC 3 Upgrades CH2M HILL Engineers, Inc Figure 1: Panel PLC2 • The approach for updating the 14 remote flex 1/0 modules and 1 drive network module will be determined during the design phase of the project. Currently we anticipate replacing the remote 1/0 communication modules with Ethernet communication modules. Cable lengths will need to be verified to determine if this is the best solution. • The existing dial charts and chatterbox alarm functions will be reviewed, with the intent of replacing them with the HMI (see figure 2). • The Headworks Flex 1/0 panel communications will be included in this upgrade (see figure 3). It is anticipated that it will be removed as part of the Headworks upgrade project in 2017. • The five mile creek flow transmitter (see figure 4) will be relocated to the UV area as part of the UV System upgrade. We will coordinate as the UV upgrade progresses. • The Secondary Clarifier 3 control panel and flex 1/0 will be reviewed during the headworks detailed design phase to determine if it needs to be relocated and if the signals will be incorporated with the new headworks PLC. This panel is currently located within a classified space (see figure 5). Page 5 of 29 Task Order 10622.a WRRF PLC 2 and PLC 3 Upgrades CH2M HILL Engineers, Inc Figure 2: PLC2 Charts and Chatterbox Alarm Dialer Figure 3: Headworks Flex 1/0 REMOVE HEADWORKS PROJECT Page 6 of 29 Task Order 10622.a WRRF PLC 2 and PLC 3 Upgrades CH2M HILL Engineers, Inc Figure 4: Five Mile Creek Flow Transmitter ONNECT TO NEW UV PLC Figure 5: Sec Clarifier 3 Flex 1/0 Page 7 of 29 Task Order 10622.a WRRF PLC 2 and PLC 3 Upgrades CH2M HILL Engineers, Inc Panel SDGC3PLC0001 PLC3, Digester 3 Control Building, contains one Allen Bradley SLC with 5 1/0 modules and 1 remote 1/0 scanner module. We anticipate replacing only the 1/0 rack and modules in this panel. Internal wiring and terminal strips shall be reused and the panel door mounted touch panel is no longer needed and will be removed as shown in Figure 6. Figure 6: PLC3 Panel Task Order 10622.a WRRF PLC 2 and PLC 3 Upgrades CH2M HILL Engineers, Inc MOVE Page 8 of 29 EPLACE REUSE • Each flex 1/0 panel that communicates with PLC3 will be reused with the communication module being upgraded to Ethernet, with the exception of the Centrate Flex 1/0 Panel shown in Figure 7. The entire Centrate panel and the associated controls are being replaced by others. • The three network drives that communicate with PLC3 will be reused, with the communication module being upgraded to Ethernet similar to what was done on the Digester 4/5 PLC upgrade. Figure 7: Centrate Flex 1/0 Panel (typical of 5 flex 1/0 panels) REPLACE Page 9 of 29 Task Order 10622.a W RRF PLC 2 and PLC 3 Upgrades CH2M HILL Engineers, Inc Phase 2 — Software To complete the system conversion the PLC and HMI software applications will be updated to Owner standards. ENGINEER shall provide the following services: • Software Planning o Lead one 6 -hour workshop at the project site with City staff to review the existing process control approaches that are to be replicated by.the system upgrade. This information shall be used as the basis for developing process narratives and detailed loop descriptions documenting the automated monitoring and control functions. o Lead one 6 -hour workshop at the project site with City staff to review and finalize the process narratives and detailed loop descriptions. • PLC Programming: o Program PLC2 and PLC3 to consolidate of functions agreed upon during the software planning. • HMI Programming: o Create new process graphics, control pop -ups, trends and alarming for the systems. o Modify the existing Wonderware Intouch graphics that are affected by the process modifications. o Lead one 6 -hour telephone workshop with the City for review of draft HMI graphics. The City's comments will be incorporated prior to the factory software demonstration test. • Win 911 Programming: o Modify existing Win911 software for dial -out alarms associated with the project. • Historian Programming: o Update Historian tags currently linked to the PLC2 and PLC3 SLC processors to the new control logix PLC tags. • Software Testing: o Execute offsite testing to confirm that the PLC, and HMI programs are ready for site acceptance testing. o Lead a Factory Software Acceptance Test (FSAT) workshop to demonstrate that the PLC and HMI programs are ready for site acceptance testing. The Page 10 of 29 Task Order 10622.a WRRF PLC 2 and PLC 3 Upgrades CH21VI HILL Engineers, Inc test will be conducted by ENGINEER programmers for demonstration to City staff that the software functions operate as defined in the final software loop descriptions. o Execute Site Acceptance Testing (SAT) to confirm that the new automated monitoring and control functions operate as defined in the loop descriptions. • Final Documentation o Provide a software users guide to instruct operators how to use the control system graphics for system operation. Includes screen shots of the new and revised HMI graphics, written operating instructions, PDF copy of the final control narratives, PDF copy of the final loop descriptions, and PDF copy of the final test documentation. Deliverables • Written process narratives • Detailed software loop descriptions • Software test documentation forms for signature by a City representative authorized to witness and approve successful test completion. • Updated Wonderware HMI application • Updated Historian tag database export • Final PLC program • Updated Win911 program • Software Users Guide REIMBURSABLE EXPENSES Task 1 The estimated expenses for the base scope are based on the following: o Travel — Airline: 2 round-trip o Travel — Rental Cars: 4 days o Travel —Lodging: 2 nights o Travel —Meals: 4 days Task 2 The estimated expenses for the base scope are based on the following: o Travel — Airline: 4 round-trip flights o Travel — Rental Cars: 8 days o Travel —Lodging: 4 nights o Travel —Meals: 8 days ASSUMPTIONS • Centrate remote 1/0 will not be included in the design or programming effort. New centrate controls by others will replace the existing centrate controls. Control functionality shall be as identified during software workshops. The functionality shall be reviewed with the Owner for schedule and budget impacts before proceeding. Page 11 of 29 Task Order 10622.a WRRF PLC 2 and PLC 3 Upgrades CH21VI HILL Engineers, Inc • PLC programming for this project will be done remotely from the site. • PLC2 modifications are based upon the 1/0 listed in Table 1. PLC3 modifications are based upon the 1/0 listed in Table 2. • The software programming effort for Controllogix PLC is based on the use of the ENGINEER's existing add-on instructions (AOIs) similar to those used on the Aeration PLC Replacement project. • HMI programming for this project will be done remotely from the site. Programming will be done in a similar fashion as the Aeration programming and the City of Meridian HMI programming standards. • New HMI graphics will be developed using Wonderware System Platform Objects similar to those used on the Aeration project. • Win911 modifications will add a limited number of new alarms based on new PLC programs. • The total effort for onsite software testing includes up to 8 person days at the site (4 trips). • Onsite software testing will not begin until system readiness testing has been successfully completed by the CONTRACTOR and authorization to proceed issued to ENGINEER. System readiness means that all wiring is complete and tested, field instrumentation is calibrated and operational, phase rotation has been confirmed on all 3-phase powered rotating machinery, all required manufacturer's startup service is complete, and local manual control of all equipment has been confirmed. • City staff will be available for coordination and assistance during software testing. • ENGINEER will use software test documentation forms for signature by an authorized City representative (similar to those used for previous work executed at the WWTP by ENGINEER). TIME OF COMPLETION and COMPENSATION SCHEDULE The following schedule is based on a Notice to Proceed (NTP) from the City by February 2016 and resulting in task order completion by September 2016. An NTP issued on a different date will change the schedule accordingly. COMPENSATION AND COMPLETION; SCHEDULE Task Description Due Date Compensation Project Management ■ February 2016 through September 2016 ■ $16,500 (labor) 1 Design ■ February 2016 through April 2016 ■ $55,300 (labor) ■ $1,810 (expense) Travel 2 ; PLC2 & 3 System Software ■ March 2016 through September 2016 ■ $123,650 (labor) ■ $3,620 (expense) Travel TASK ORDER TOTAL $200,880 Page 12 of 29 Task Order 10622.a WRRF PLC 2 and PLC 3 Upgrades CH21VI HILL Engineers, Inc The Not -To -Exceed amount to complete all services listed above for this Task Order No. 10622.a is two hundred thousand, eight hundred eighty dollars ($200,880). No compensation will be paid over the Not -to -Exceed amount without prior written approval by the City in the form of a Change Order. Any and all travel will only be reimbursed if pre -approved by the Project Manager, and only per the City of Meridian Travel Policy. Reimbursable expenses will be paid at cost and only if pre -approved by the Project Manager. Any travel and/or reimbursables paid will be paid as part of the Not -To -Exceed Task Order Total per the Compensation and Completion Schedule above. CITY OF MERIDIAN BY: TAMMY de OVID, MAYO Dated: CH2M HILL ENGINEERS, INC. BY: Dated: ;�/ /a Approved by Council: 2Z9 /(o �O1z'isj DgU��4. G �? AAt. e� ty of CE HOLMAN, CITY CLER EI%IDTAp•1* r SEt° L, y Purchasing Approval part int App 0 f ne irsft E BY: BY: KEIT S, Purc sing Manager WAR EN STEWAI Dated: "?,I,, City Project Manager Emily Skoro Task Order 10622.a WRRF PLC 2 and PLC 3 Upgrades CH2M HILL Engineers, Inc , Engineering Manager Page 13 of 29 J 0 CNV r W a rn N O d' (D 0) w a Q m J d c co N J a. 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THIS CERTIFICATE DOES NOT AFFIRMATIVELY OR NEGATIVELY AMEND, EXTEND OR ALTER THE COVERAGE AFFORDED BY THE POLICIES BELOW. THIS CERTIFICATE OF INSURANCE DOES NOT CONSTITUTE A CONTRACT BETWEEN THE ISSUING INSURER(S), AUTHORIZED REPRESENTATIVE OR PRODUCER, AND THE CERTIFICATE HOLDER. IMPORTANT: If the certificate holder is an ADDITIONAL INSURED, the policy(ies) must be endorsed. If SUBROGATION IS WAIVED, subject to the terms and conditions of the policy, certain policies may require an endorsement. A statement on this certificate does not confer rights to the certificate holder in lieu of such endorsement(s). PRODUCER MARSH USA INC. 122517TH STREET, SUITE 1300(A/C. DENVER, CO 80202-5534 CONTACT NAME' PHONE FAX A C o Ext): I IAII No E-MAIL ADDRESS: INSURER(S) AFFORDING COVERAGE NAIC # X INSURER A: Greenwich Insurance Company 22322 15114 -12345-5EX2P-15/16 034246 INSURED CH2M HILL ENGINEERS, INC. 9127 SOUTH JAMAICA STREET INSURER B: N/A N/A INSURER C : XL Insurance America, Inc. 24554 INSURER D : Zurich American Insurance Cc 16535 ENGLEWOOD, CO 80112 INSURER E: INSURER F 05/01/2015 rnVFRAnPR rFRTIFICATF NIIMRF_R! SEA -002835547-08 REVISION NUMBER:3 THIS IS TO CERTIFY THAT THE POLICIES OF INSURANCE LISTED BELOW HAVE BEEN ISSUED TO THE INSURED NAMED ABOVE FOR THE POLICY PERIOD INDICATED, NOTWITHSTANDING ANY REQUIREMENT, TERM OR CONDITION OF ANY CONTRACT OR OTHER DOCUMENT WITH RESPECT TO WHICH THIS CERTIFICATE MAY BE ISSUED OR MAY PERTAIN, THE INSURANCE AFFORDED BY THE POLICIES DESCRIBED HEREIN IS SUBJECT TO ALL THE TERMS, EXCLUSIONS AND CONDITIONS OF SUCH POLICIES. LIMITS SHOWN MAY HAVE BEEN REDUCED BY PAID CLAIMS. INSR LTR TYPE OF INSURANCE ADDL SUBR D POLICY NUMBER POLICY EFF MMIDDIYYYY POLICY EXP MMIDDIYYYY LIMITS X COMMERCIAL GENERAL LIABILITY X EACH OCCURRENCE $ 1,500,000 A X❑ CLAIMS -MADE OCCUR RGE500025504 05/01/2015 05/01/2016 DAMAGE TO RENTED 1,500,000 PREMISES Ea occurrence MED EXP (Any one person) $ X $500,000 SIR PERSONAL & ADV INJURY $ 1,500,000 GEN'L AGGREGATE LIMIT APPLIES PER: GENERAL AGGREGATE $ 5,000,000 PRODUCTS - COMP/OP AGG $ 5,000,000 X POLICY ❑ PECOT- D LOC $ OTHER: AUTOMOBILE LIABILITY X COEaMBINED ccident SINGLE LIMIT $ 2,000,000 a BODILY INJURY (Per person) $ A X ANY AUTO RAD500025404 05/01/2015 05/01/2016 BODILY INJURY (Per accident) $ ALL OWNED SCHEDULED AUTOS AUTOS NON -OWNED HIRED AUTOS AUTOS PROPERTY DAMAGE $ Per accident UMBRELLA LIAB7CLAIMS CR EACH OCCURRENCE $ AGGREGATE $ EXCESS LIAB -MADE DED I I RETENTION $ $ C G WORKERS COMPENSATION AND EMPLOYERS' LIABILITY Y/N ANY PROPRIETOR/PARTNER/EXECUTIVE OFFICER/MEMBER EXCLUDED? ®N (Mandatory in NH) / A RWD500025204(AOS) RWR500025304 WI ( ) 05/01/2015 05/01/2015 05/01/2016 05/01/2016 X STATUTE ER E.L. EACH ACCIDENT $ 1,000,000 E.L. DISEASE - EA EMPLOYE $ 1,000,000 E.L. DISEASE - POLICY LIMIT $ 1,000,000 If yes, describe under DESCRIPTION OF OPERATIONS below D PROFESSIONAL LIABILITY* EOC3829621-13 05/01/2015 05/01/2016 Each Claim & Aggregate $2,000,000 Each Policy Period DESCRIPTION OF OPERATIONS / LOCATIONS I VEHICLES (ACORD 101, Additional Remarks Schedule, may be attached If more space is required) RE: ALL PROJECTS, ALL LOCATIONS CITY OF MERIDIAN, IDAHO IS INCLUDED AS AN ADDITIONAL INSURED ON THE GENERAL LIABILITY AND AUTOMOBILE LIABILITY POLICIES AS REQUIRED BY WRITTEN CONTRACT OR AGREEMENT. *FOR PROFESSIONAL LIABILITY COVERAGE, THE AGGREGATE LIMIT IS THE TOTAL INSURANCE AVAILABLE FOR CLAIMS PRESENTED WITHIN THE POLICY PERIOD FOR ALL OPERATIONS OF THE INSURED. THE LIMIT WILL BE REDUCED BY PAYMENTS OF INDEMNITY AND EXPENSE. f'MDTICIf AT17 41nl n1:P rANrFI I ATION CITY OF MERIDIAN, IDAHO SHOULD ANY OF THE ABOVE DESCRIBED POLICIES BE CANCELLED BEFORE ATTN: CITY PURCHASING AGENT THE EXPIRATION DATE THEREOF, NOTICE WILL BE DELIVERED IN 33 E. BROADWAY AVENUE ACCORDANCE WITH THE POLICY PROVISIONS. MERIDIAN, ID 83642 AUTHORIZED REPRESENTATIVE of Marsh USA Inc. Sharon A. Hammer ©1988-2014 ACORD CORPORATION. All rights reserved. ACORD 25 (2014101) The ACORD name and logo are registered marks of ACORD IDSOS Viewing Business Entity Page 1 of 2 IDAHO SECRETARY OF STATE Viewing Business Entity -� Lawerence Denney, Secretary of State [ New Search ] [ Back to Summary ] [ Get a certificate of existence for CH2M HILL ENGINEERS, INC. ] [ Monitor CH2M HILL ENGINEERS, INC. business filings ] CH2M HILL ENGINEERSr INC. 9127 S. JAMAICA STREET ATTN:TAX ENGLEWOOD, CO 80112 Type of Business: CORPORATION, GENERAL BUSINESS Status: GOODSTANDING State of Origin: DELAWARE Date of 12 Jul 2005 Origination/Authorization: Current Registered Agent: C T CORPORATION SYSTEM 921 S ORCHARD ST STE G BOISE, ID 83705 Organizational ID / Filing C161426 Number: Number of Authorized Stock Shares: Date of Last Annual Report: 18 Jun 2015 Annual Report Due: Jul 2016 Filed 12 Jul 2005 CERTIFICATE OF AUTHORITY Amendment Filed 27 Aug NAME CHANGED 2007 TO CH2M HILL ENGINEERS, INC. Report for year 2015 ANNUAL REPORT Report for year 2014 ANNUAL REPORT [ Help Me Print/View TIFF ] View Image (PDF format) View Image (TIFF format) [ Help Me Print/View TIFF ] View Image (PDF format) View Image (TIFF format) [ Help Me Print/View TIFF ] View Document Online View Document Online Report for year 2013 ANNUAL REPORT View Document Online Report for year 2012 ANNUAL REPORT View Document Online Report for year 2011 ANNUAL REPORT View Document Online Report for year 2010 ANNUAL REPORT View Document Online Report for year 2009 CHANGE View Image (PDF format) View ADDRESS Image (TIFF format) http://www.accessidaho.org/public/sos/corp/C161426.htmi 1/22/2016 IDSOS Viewing Business Entity Page 2 of 2 Report for year 2009 ANNUAL REPORT View Document Online Report for year 2008 ANNUAL REPORT View Document Online Report for year 2007 CHNG View Image (PDF format) View RA/RO Image (TIFF format) Report for year 2007 ANNUAL REPORT View Document Online Report for year 2006 ANNUAL View Image (PDF format) View REPORT Image (TIFF format) Idaho Secretary of State's Main Page State of Idaho Home Page Comments, questions or suggestions can be emailed to: sosinfo@sos.idaho.gov http://www.accessidaho.org/public/sos/corp/Cl6l426.html 1/22/2016