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HomeMy WebLinkAboutTask Order 10055 D with CH2MHill for WRRF UV Disinfection System ExpansionTASK ORDER NO. 10055.D Pursuant to the MASTER AGREEMENT FOR PROFESSIONAL SERVICES BETWEEN CITY OF MERIDIAN (OWNER) AND CH2M HILL ENGINEERS, INC (ENGINEER) This Task Order is made this 20th day of October, 2015 and entered into by and between the City of Meridian, a municipal corporation organized under the laws of the State of Idaho, hereinafter referred to as "City", and accepted by CH2M HILL ENGINEERS, INC, hereinafter referred to as "Engineer" pursuant to the mutual promises, covenant and conditions contained in the Master Agreement (Category 7a) between the above mentioned parties dated September 18, 2012. The Project Name for this Task Order 10055.D is as follows: CITY OF MERIDIAN WRRF - UV DISINFECTION SYSTEM EXPANSION CONTROL SOFTWARE PROGRAMMING PROJECT UNDERSTANDING The following Scope of Work describes the services that will be provided by the ENGINEER to integrate the new UV System Controls with the Plant Control System (PCS). At the completion of the UV Disinfection System Expansion Project there will be a new UV system and an old UV system. • The new UV system will be controlled by a vendor provided controller (UVD1 SCC0004). • The three existing UV system controllers (UVDSCC0001, 0002, 0003) will be monitored by a new UV Area PLC (SUVD1-PLC0001). • Open and closed status of 10 gates will be monitored by a new UV Area PLC (SUVD1-PLC0001). • 5 analog instruments will be monitored by anew UV Area PLC (SUVD1-PLC0001). o Five Mile Creek Upstream Flow o Plant Effluent Flow Bubbler o Plant Effluent Flow Pressure o Five Mile Creek Downstream Flow o Plant Effluent Temperature Page 1 of 6 Task Order 10055.D - LIV Disinfection System Expansion Control Software Programming CH2M HILL Engineers, Inc SCOPE OF WORK Project Management The purpose of this task is to manage, coordinate and lead ENGINEER Team's activities and perform administration of the project execution and quality reviews. ENGINEER will provide the resources necessary for project initiation and management throughout the project. Activities include contract administration, project accounting, Health & Safety Plan preparation, project documentation, monitoring progress, change management, periodic invoicing, and closeout and archiving. The effort associated with these functions is based on a thirty-five (35) week duration from City -issued notice -to -proceed for completion of the tasks described herein. Software The PLC and HMI software applications will be configured to Owner standards. ENGINEER shall provide the following services: • Software Planning o Commissioning database setup and configuration. Database shall be used for generating PLC tags, HMI objects, and testing documentation. o Lead one 2 hour workshop at the project site with City staff to review and finalize the process narratives and detailed loop descriptions. The following specification 40 90 00 supplements shall be the basis for this task. ■ Process Control Narratives (attached) ■ 1/0 List (attached) o Finalize 1/0 rack, slot, point assignments o Review UV vendor submittals for integration of software into the PCS. o Coordination conference call with UV vendor to establish communication methods between the UV package control system and the PCS. PLC Programming: o Program SUVD1-PLC0001 to include functions agreed upon during the software planning. o Eliminate existing UV monitoring logic in the existing plant PLC -0002. • HMI Programming: o Create new process graphics, control pop -ups, trends and alarming for the existing UV systems. o Create new process graphics, control pop -ups, trends and alarming for the new UV system. Page 2 of 6 Task Order 10055.D - LIV Disinfection System Expansion Control Software Programming CH2M HILL Engineers, Inc o Modify the existing Wonderware Intouch graphics that are affected by the process modifications. o Lead a 1 hour workshop with the City for review of draft HMI graphics. The City's comments will be incorporated prior to the factory software demonstration test. • Win 911 Programming: o Modify existing Win911 software for dial -out alarms associated with the project. • Historian Programming: o Update Historian tags currently linked to the PLC2 processor to the new control logix PLC tags. o Add Historian tags for new UV system. Software Testing: o Execute offsite testing to confirm that the PLC, and HMI programs are ready for site acceptance testing. o Attend Factory Demonstration Test (FDT) of panel USVD1-PLC-0001. o Lead a Factory Software Acceptance Test (FSAT) workshop to demonstrate that the PLC and HMI programs are ready for site acceptance testing. The test will be conducted by ENGINEER programmers for demonstration to City staff that the software functions operate as defined in the final software loop descriptions. o Execute Site Acceptance Testing (SAT) to confirm that the new automated monitoring and control functions operate as defined in the loop descriptions. • Final Documentation o Provide a software operation manual to instruct operators how to use the control system graphics for system operation. Includes screen shots of the new and revised HMI graphics, written operating instructions, PDF copy of the final control narratives, PDF copy of the final loop descriptions, and PDF copy of the final test documentation. Deliverables • Written process narratives • Detailed software loop descriptions Page 3 of 6 Task Order 10055.D - LIV Disinfection System Expansion Control Software Programming CH21VI HILL Engineers, Inc • Software test documentation forms for signature by a City representative authorized to witness and approve successful test completion. • Updated Wonderware HMI application • Updated Historian tag database export • Final PLC program • Updated Win911 program REIMBURSABLE EXPENSES • The estimated expenses for the base scope are based on the following: o Travel — Airline: 2 round-trip flights o Travel — Rental Cars: 10 days onsite o Travel — Lodging: 10 nights Travel — Meals: 4 first/last days, 8 full days ASSUMPTIONS • Control functionality is based on the attached Process Control Narratives. Modifications identified during software workshops shall be reviewed with the Owner for schedule and budget impacts before proceeding. • PLC programming for this project will be done remotely from the site. • PLC modifications are based upon the attached 1/0 list. • The software programming effort for Controllogix PLC is based on the use of the ENGINEER's existing add-on instructions (AOls) similar to those used on the Aeration PLC Replacement project. • HMI programming for this project will be done remotely from the site. Programming will be done in a similar fashion as the WWTP Aeration PLC Replacement project in accordance with the City of Meridian HMI programming standards. • New HMI graphics will be developed using Wonderware System Platform Objects similar to those used on the Aeration PLC Replacement project. • Win911 modifications will add up to 20 new alarms. • The total effort for onsite software testing includes up to 10 person days at the site. • Onsite software testing will not begin until system readiness testing has been successfully completed by the CONTRACTOR and authorization to proceed issued to Task Order 10055.D - UV Disinfection System Expansion Control Software Programming Page 4 of 6 CH2M HILL Engineers, Inc ENGINEER. System readiness means that all wiring is complete and tested, field instrumentation is calibrated and operational, phase rotation has been confirmed on all 3-phase powered rotating machinery, all required manufacturer's startup service is complete, and local manual control of all equipment has been confirmed. • City and contractor staff will be available for coordination and assistance during software testing. • LIV package control system PLC and local HMI are programmed by the LIV supplier. • ENGINEER will use software test documentation forms for signature by an authorized City representative (similar to those used for previous work executed at the WWTP by ENGINEER). TIME OF COMPLETION and COMPENSATION SCHEDULE The following schedule is based on a Notice to Proceed (NTP) from the City in October 2015 and resulting in task order completion by June 2015. An NTP issued on a different date will change the schedule accordingly. COMPENSATION AND COMPLETION SCHEDULE Task Description Due Date Compensation Project Management ■ October 2015 through May 2016 ■ $10,450 (labor) Software ■ October 2015 through May 2016 ■ $63,750 (labor) ■ $3,236 (expense) Travel TASK ORDER TOTAL $77,436 • The estimated expenses for the base scope are based on the following: • estimated expenses for the base scope are based on the following: o Travel —Airline: 2 round-trip flights o Travel — Rental Cars: 10 days onsite o Travel — Lodging: 10 nights o Travel — Meals: 4 first/last days, 8 full days The Not -To -Exceed amount to complete all services listed above for this Task Order No. is seventy seven thousand, four hundred thirty six dollars ($77,436.00). No compensation will be paid over the Not -to -Exceed amount for the services listed above. No compensation will be paid for additional services without prior written approval by the City in the form of a Change Order. Travel and meals are excluded from this Task Order unless explicitly listed in the Scope of Services AND Payment Schedule. Page 5 of 6 Task Order 10055.D - UV Disinfection System Expansion Control Software Programming CH2M HILL Engineers, Inc CITY OF MERIDIAN BY: TAMMY de W����, MAYOR-----_ E. Dated: 10d7fiS Approved by Council: JAYCEE L. CLER City of CH2M HILL ENGINEERS, INC. BY Dated:'. --tea A IDA 10 �!G SEAL ` TF9 Purchasing Appro al BY: KEIT ATTS, Purchasing Manager City Project Manager, Clint Dolsby BY: WA , Engineering Dated: Task Order 10055.D • UV Disinfection System Expansion Control Software Programming Rage s of 6 CH21VI HILL Engineers, Inc ■ U C w d � E w Q cp CL wCOco co d) co C a O N N L d m � 3 p i o ° L p _ N o U Cl) is 1 h v:CrL69- o 0 0 C) LLI m ti J o o 61, Ef} 69- ffi H}61} FF} 69T 6q 69- W ii aUro 0 0; 1in _jro i m ,c m� c E 3 O 1 • M LnQ N a Lo - o 7 4, s aLL E a o a a Cl) w i� Q QQ t -i i : o — _g� E s�LKc'�' Rf • � �'.` c CO t 3 ? U z C • 1 3 '� 6 f; C Q o o _ E W _ �a ;fii N N y nS G o N Om 0 Y LM iW W 1 m O o U ti- m sc =h 6Ca v�a .� k' ' d a • N 0- w -- N �� �• Q. rn .� � o ,� U W Io, o ro V ` F "16. n -E I W �m •� E LU a.a/ City Of Meridian Detailed Statement of Revenues and Expenditures - Rev and Exp Report - Keith - Unposted Transactions Included In Report 3590 - WW Construction Projects 60 - Enterprise Fund From 10/1/2015 Through 9/30/2016 Capital Outlay 96174 Ultraviolet Disinfection 10055 UV Disinfection 10055.a UV Disinfection Expansion - CONSTRUCTION Carr... Carryforward Total Capital Outlay TOTAL EXPENDITURES Percent of Budget with Current Year Budget Budget Amendments Actual Remaining Remaining 3,399,999.96 18,900.00 3,381,099.96 99.44% 0.00 1,169,172.00 (1,169,172.00) 0.00% 1.836,854.76 0.00 1,836,854.76 100.00% 5,236,854.72 11188,072.00 4,048,782.72 77.319- 7.31%5,236,854.72 5,236,854.72 1,188,072.00 4,048,782.72 77.31% Date: 10/21/15 02:53:33 PM Page: 1