Loading...
CC - Mark Larson and Associates ReportMark Larson and Assor-lates Lu Mark A, Larson DATE: September 15, 2018 TO: Deputy Chief Borgiornio Meridian Fire Department Meridian, Idaho FROM: Mark Larson Mark Larson and Associates Fire Code & Safety Consultant's Eagle, Idaho RE: Timber Creek Recycling (TCR) Conditional Use Permit Application At your suggestion, the owners of TCR engaged my company to conduct a Process Hazard Analyses of their current and proposed operations at their facility located at 7695 S. Locust Grove Road in Meridian, Idaho. To facilitate that analyses I; • Met with the owners at the site listed above. • Reviewed their current operations. • Discussed, at length, their planned future operations. • Conducted a visual inspection of their equipment and grounds. • Observed their operations in action. • Conducted a visual survey of the surrounding properties. • Reviewed the International Fire Code (IFC), 2015 edition, as adopted by the state of Idaho, sections 5001.3.3.11 through 5001.3.3.17. t',74 iN. EIhngr,,m'ch's; � la, —_�r a _�lr � Err>_.il_ its ro „is v. .. t.�i<".. .., ( 4... ., .•'i::' Reviewed the International Fire Code, 2015 edition as adopted by the state of Idaho, section 2808: STORAGE AND PROCESSING OF WOOD CHIPS, HOGGED MATERIAL, FINES, COMPOST, SOLID BIOMASS FEEDSTOCK AND RAW PRODUCT ASSOCIATED WITH YARD WASTE, AGRO-INDUSTRIAL AND RECYCLING FACITLITES. Sections 2808.1 through 2808.10. Using the above mentioned IFC sections as a guide, and after identifying the potential hazards involved in their operations, I conducted a process hazard analysis based on the complexity of their process using a 'what -if -scenario" approach. I offer the following summary to guide you in your approval process for their conditional use permit: • Their entire operation involves only ordinary combustibles covered by Section 2808 of the IFC. • They have clearly defined and implemented procedures for the evaluation of materials brought to their site to identify and eliminate any hazardous materials from being introduced into their process. • TCR has a history of load content compliance and fire safety at their current level of operations. • They have made revisions to their operations plans/procedures to encompass any future expansion. • They have, based on my observations, complied with the IFC provisions 2808.2 through 2808.10. Including pile size and configuration, access roads, as well as temperature monitoring of the composting piles. • They have engaged an operations site manager to ensure compliance with their operations/emergency plans. • TCR has updated and enhanced their employee training manual and recordkeeping procedures to ensure documentation of their efforts. TCR will be submitting a copy of the Fire Prevention / Operations plan with their application for your review. If you have any questions regarding this evaluation please contact my office at 208-576-6848; my cell phone at 208-867-3720 or by email at: mark@marklarsonandassociates.com MARK LARSON BACKGROUND AND EXPERIENCE 2015 -current: Fire Code and Safety Consultant, working with clients on a local, state and national level. I currently serve on seven National Fire Protection Association technical committees. 2001-2015: Served as the Fire Marshal for the State of Idaho. During that time I was active on the model codes committee for the National Association of State Fire Marshals (NASFM). I represented NASFM for six years on the Fire Code Council as an advisor to the International Code Council (publishers of the IFC). I served on the Material Review Committee for the 8th edition of the Fire Inspection and Code Enforcement handbook published by the International Fire Service Training Association (IFSTA). I updated and upgraded the materials for the statewide training of local fire code officials and developed and implemented the on-line recertification process for those officials. 2000-2001: I served as Chief Deputy for Prevention for the Idaho State Fire Marshal. 1994-2000: Among other duties, I served as the Fire Code enforcement officer for the McCall Fire Protection District in McCall, Idaho. 1974-1994: I was a volunteer firefighter/EMT on three departments. This includes one in Minnesota and then two in Idaho (Mountain Home and McCall). FIRE PREVENTION PLAN TIMBER CREEK RECYCLING LLC Date: September 12, 2018 THIS DOCUMENT MUST BE KEPT AND AVAILABLE TO ALL STAFF IN THE MAIN SITE OFFICE CONTENTS: 1. LIST OF COMBUSTIBLE MATERIALS 2. SITE DESCRIPTION 3. CAUSES OF FIRE 4. ASSESSMENT OF RISKS 5. CONTROL MEASURES 6. SITE OPERATIONS 7. SITE RULES 8. RESIDUAL CONTROL MEASURES 9. DUST SUPPRESION SPRINKLER SYSTEM 10. CONTINGENCY 11. FIRE WATER 12. MAINTENANCE 13. FIRE DRILLS 14. HYDRANTS/FIRE HOSES/WATER SUPPLY APPENDIX: ➢ Site map ➢ Check sheet —Temperatures on Piles ➢ Wood sheets -other ➢ Republic Services wood sheets Policy and Procedures for Site 1. LIST OF COMBUSTIBLE MATERIALS ACCEPTED ON SITE: WOOD This includes but is not limited to: o Pallet, plywood, laminated wood, and other clean wood waste debris. o Overseas heat-treated pallets, containers, boxes and or other engineered/ manufactured wood materials containing glues and resins. o Metal fasteners, screws or nails less the 5/8" in diameter used in the construction of wood pallets, containers or boxes. o Wood chips, & lumber cuts -offs o Branches, brush, logs & stumps o Leaves o Grass o Sheetrock --We DO NOT accept angle iron, metal and or aluminum, bolts exceeding 5/8" in diameter, rail road ties. Painted or wood treated with preservatives, non -wood material, dirt and/or rocks. Also, any wood that has led based paint -- 2. SITE DESCRIPTION The attached site map shows the layout of where general important materials of Timber Creek Recycling, LLC is collected, stored, and stockpiled. On the site, two different designated piles are established, one accepting green waste materials and the other accepting construction materials. All recyclable material are collected in its' raw form in which the necessary steps are taken to grind the materials to create a recycled reusable product. The recycled products are screened using the trommel to make different sized products (fines, inch and a half, overs, block etc.). Piles are designated to specific areas on the site based on product material and size. Piles do not exceed 25 feet in height, 150 feet in width and 250 feet in length in accordance to Section 2808.3 in the International Fire Code. Between each pile(s) there is at least a 20 -foot spacing to add water between piles and mitigate any potential fire hazards. Spacing allows for fire trucks (and other vehicles needed) to pull between piles and allow for work that would be necessary in case of a fire emergency. An office is located on the site where daily activities are carried including but not limited to turning in paperwork; emails/ faxes and other office duties that are necessary. Parking for office employees and visitors is designated just North of the building. A dust control water spray system has been properly installed around the site mitigating dust any current and future dust issues. A 4,000 -gallon portable water tank is on site to suppress any additional dust and/or use as a water source for potential fires that may occur on the site. The water tank is filled at the end of the daily activities to ensure water is readily available in case of a fire emergency. Two bulk fuel tanks with pumps (8,000 gallon and 7,500 gallon) are enclosed within a dirt berm surrounded by jersey barriers helping to contain any run off from potential spillage of fuel from tanks and/or any possible vehicle impact towards the area. An emergency shut off switch helps to mitigate any sudden emergency with the tanks. Tank fill up sign -in sheets are kept next to the pumps in a closed compartment. Truck driver(s), equipment operator(s), or farmer operator(s) and others are required to sign in with: Name, date, gallons used, piece of equipment, start tank reading, end tank reading. Documentation is held within the office. Heavy equipment and other designated vehicles are kept in a designated area to ensure the safety and manageable maneuverability of other operators and equipment around the site. 3. MANAGEMENT OF COMMON CAUSES OF FIRE The list below sets out potential causes of fires on site. ➢ Arson or vandalism ➢ Spontaneous combustion (wood piles) ➢ Plant/ equipment failure ➢ Adjacent operations ➢ Electrical faults ➢ Naked lights ➢ Discarded smoking materials ➢ Hot works (e.g. welding/ cutting) ➢ Open burning (on site or adjacent sites) ➢ Sparks from loading buckets ➢ Hot loads deposited at the site ➢ Ignition Sources ➢ Leaks & Spillages of Oil/Fuels ➢ Build-up of Loose Combustible Waste, Dust and Fluff 4. ASSESSMENT OF RISK: Combustible wood waste materials as described in section 1 shall be accepted at the site for chipping into separate piles based on type of material prior to removal off-site for re -use. The list in section 3 above sets out possible sources of ignition that have the potential for starting a fire if they come into contact with the combustible material. If needed additional water can be pulled out of the Rawson Canal in case of a fire. A 4,000 -gallon stationary water tank designated on the site map has a 4" fitting with a 2" reducer to aid in Meridian City Fire Department water hookup. Vehicle impact protection barrier is places next to the fuel tanks complying with Section 312.2 in the Fire Code. Protection from ignition sources are provided in accordance with Section 2803.5.3 where smoking constitutes a fire hazard. NO SMOKING signs are posted on the property and designated smoking areas are established. Fire apparatus access roads are provided in accordance with Section 503. With potential changes in product operations and processing the pile configurations could change. Revision to the access plan shall be submitted for approval when required by fine official in accordance to Section 2803.7. To ensure fire protection on site, employees have been directed to alert 911 in case of a fire as Section 2804.4 applies. Portable approved fire extinguishers complying with Section 906 with a minimum rating of 4-A:60-B:C are located in and/or on all equipment pieces on site and in the office. Fire hoses are available on site near the water tank(s) in accordance to Section 2804.3 of the Fire Code. Pile sizes of finished product comply with Section 2808.3 and do not exceed 25 feet in height, 150 feet in width, and 250 feet in length. Finished ground piles are at least 10 feet below power lines to mitigate any potential fire hazard with electricity. Monitoring of each individual static wood pile is completed and records are maintained and kept in the office (See attachment 1). Fire apparatus access roads around the piles and access roads are established, identified and maintained. 5. CONTROL MEASURES: SECURITY The following section sets out how the site management and staff will prevent, detect, suppress, mitigate and contain fires through security measures. 24-hour security camera surveillance is active on-site at all times to help aid in potential fire happenings that might occur. Alerts from movement are sent via cell phone to management team when someone enters and/or exits the gates outside of operating business hours. Operating business hours are lam to 6pm Monday thru Friday and Saturday Sam to 6pm excluding holidays. The front entrance is locked at the end of every night with camera monitoring front entrance at all times. 6. SITE OPERATIONS/ PROCESSING Customers/ contractors enter the site and stop at the green wood box labeled (Wood Box) and sign in their load of materials (per every load). All customers sign in on the wood sheet (see attachment 2 & 3). Customers/ contractors sign in with: Name, date, # of yards, cone #, and material. Cones are located next to the wood box which helps to designate clean and/or contaminated loads. Appropriate piles are designated for the specific materials to which customers have. The loads are inspected for trash and any other non -conforming waste. If contamination occurs (material includes but is not limited to: trash, sheets of metal, pressure treated wood, railroads ties, potential fire hazards, etc.) the cone will help to identify customer contamination loads. Each load is inspected and billed accordingly and/or customer is required to come pick up their contaminated load. If no action is completed by the customer they are required to take their materials elsewhere. Wood materials are fed into grinder (146313 Diamond Z Tub Grinder or DZ6000 Horizontal Grinder) with track hoe and/or wheel loader. Grinder discharged wood materials into a pile designated by the supervisor in charge based on shred size of the woodchip. The trommel located on-site further processes the materials into different size mulch(s). Mulch is then stockpiled and monitored for temperature and/or hauled off site based on shred size. The plant shall be maintained and any repairs shall be carried out in a safe, well protected area designated by the supervisor. There are no naked lights on the property. There is a strict no smoking policy unless posted otherwise. Any hot works (E.g. welding and cutting) shall be carried out a minimum of 20 ft away from nearest wood waste source in a safe designated maintained area under controlled circurnstances with fire extinguishers/ water supply nearby ready for use. Hot works are completed on site by 4:00pm to allow for hot work tools (and other(s)) to cool down mitigating any risk for fire. Certified hot works shall only ever be carried out with the control measures above for repairs to plant in the designated area. There shall be no industrial heaters or burning of materials or any electric cables (damaged or otherwise) within the permitted area. Hot Exhausts are very unlikely to come into contact with the waste as they are situated at the rear of the machine and are fed from the engine upwards at the top of the engine through the housing behind the driver's cab, in the unlikely event of doing so, a hose and water supply tank (4000 gal.) is situated in the center of the site and will reach all piles surrounding it. Maintenance procedures for cleaning around exhausts and housings shall be maintained (see section 13). Temperature heat probe(s) are used on site to ensure temperatures are maintained to safe conditions during the life of the stockpile. Results of temperatures are recorded and turning frequency shall be increased to maintain proper temperatures if too high. The site supervisor shall monitor the stockpile for any hot spots or change in the waste's nature and record on the site log. As self -heating typically occas over a prolonged period of time, the nature of the business is likely to prevent rather than cause a build-up of heat, due to the removal of the wood from the site in a timely manner. 7. SITE RULES: All staff and contractors working on-site must be aware and understand the contents of the Fire Prevention Plan and what they must do during a fire. Contractors shall be given a copy prior to carrying out work on the site and sign to confirm understanding of the requirements within the plan. 8. RESIDUAL CONTROL MEASURES Fire extinguishers and controls are located within each piece of equipment and on all mobile plants. They shall be inspected at least once a year and records are kept in office. Replacements and recharging shall be arranged immediately through the external contact within the main office. If a fire starts, piles will be turned with wheel loaders and fire hoses as necessary. Stockpile layouts are also shown in accordance with the guidance. Any unburnt waste wood shall be moved and piled separately away from the fire by 250 feet. The wood waste is inspected daily while the wood waste is progressively sorted and stockpiled. Any potential ignition sources shall be removed to the safe -zone area as seen on the site map and monitored. All findings shall be reported immediately to the site supervisor and recorded on the daily site log. Contaminated wood waste will be removed to ensure any potential hazards of fires and hot spots. Detection of self -heating static wood piles are monitored with temperature probe(s) to detect any rise (or fall) and recorded on site log. The site supervisor shall inspect all site operations and waste storage areas after the working day is finished to ensure any potential combustion or dust settlement onto hot surfaces has not ignited. The area where wood waste is sorted and ground is dampened at all times with the water truck and/or hose attached to water source if needed. 9. DUST SUPPRESION/ SPRINKLER SYSTEM A sprinkler system waters the dirt roads to suppress dust build up from vehicles that come onto and off of the site lessening the chance for fire on equipment due to dust build-up. A 4,000 - gallon portable water tank is on-site which waters the main roads constantly to mitigate dust issues. Both portable and stationary water tanks are filled at the end of each day by responsible personnel to ensure the site is prepared in case of an emergency with fire. 10. CONTINGENCY Waste outputs and fire damaged waste shall be progressively removed when safe to do so to the alternative landfill and waste transfer stations once the material is dampened and there is no likelihood of re -ignition following liaison with the fire service. 11. FIRE WATER A 4000 -gallon stationary water tank is kept on site at all times full of water. This ensures a backup for the fire department in -case they are needing an additional water source along with what they are already carrying onto the site. See site map for location of tank. 12. MAINTENANCE All plant and machinery are maintained to manufacturer's specifications by the contracted mechanic and service/repair records and planned maintenance schedules are kept and monitored as part of the management system within the main office by the site supervisor. Daily checks are carried out on all plant prior to use at the start of the working day and a defect/daily check sheet is completed and given to the site supervisor for checking prior to use, including the exhaust manifold housing to ensure integrity and mitigate potential ignition sources. Any routine maintenance is carried out within the designated maintenance/plant storage safe area by the qualified (contract) mechanic as arranged by the site supervisor. The inspection includes any leaks, this will also be checked throughout the working day by site operatives and the site supervisor. Any machinery that is found to have leaks however small are required to have a work order filled out, repair/ fix the problem then resume normal operation once problem is fixed. All plant operation machinery should be well maintained including but not limited to washing radiators and exhausts to ensure engines are cooled and there is no build-up of dust and fluff. This is the duty of the site supervisor to ensure these fire safety precautions are taken into effect. IF YOU DISCOVER A FIRE ONLY TACKLE A FIRE IS SAFE TO DO SO — USING THE FIRE EXTINGUISHERS/ APPROPRIATE MATERIALS TO SMOTHER THE FIRE AND THE FIRE HOSES. IF THE FIRE IS TOO LARGE: CALL EMERGENCY SERVICE (911) USING TELEPHONE REPORT FIRE BY RADIO TO MAIN OFFICE [(208) 887-8546] EVACUATE SITE AND MAKE SURE EVEYONE IS ACCOUNTED FOR ENSURE ENTRANCE TO THE SITE IS CLEAR FOR THE EMERGENCY RESPONDERS AND POST A MEMBER OF STAFF TO THE ENTRANCE TO GUIDE THE FIRE DEPARTMENT UPON ARRIVAL AID FIRE DEPARTMENT IN MANAGING PILES WITH APPROPRIATE EQUIPMENT AFTER THE FIRE: CARRY OUT AN INSPECTION AND REPORT ON THE INCIDENT CHECK THE INTEGRITY OF THE SITE AND SURFACES INCLUDING DRAINAGE CHANGE PROCEDURE AS A RESULT OF THE FIRE TO ENSURE IT DOES NOT HAPPEN AGAIN 13. FIRE DRILLS: Records of fire drills are kept in the office and are conducted once a month. Refer to employee handbook/ training manual. 14. HYDRANTS/ FIRE HOSES/ WATER SUPPLY The nearest fire hydrant pertaining to our site is directly north 4,256 feet on the North East corner of Locust Grove Rd. and Lake Hazel Rd. The attached plan identifies the location of the stationary water tank (4000 gallons). The appropriate fitting(s) are attached to the tank(s) to allow for Fire Department access. �n 0 3 . ` a 3 rn v � �� rn 70 a rn b a o °c a X U) 0 z rn 0 0 0 Q v CL C7 Po 0 v c W 0 0 0- 0 0 0 v CD v CD 0 0 c cn0 3 CD 0 a CD v 0 v Q m n' U) CD n� CD (n U) U) CD CD 1111"1111"�"1111'11� 'IIII"'III"IIIIIIII" I"IIII"III"IIII"II� I"'IIII"III"III"II� 0 0 0 Q v CL C7 Po 0 v c W 0 0 0- 0 0 0 v CD v CD 0 0 c cn0 3 CD 0 a CD v 0 v Q m n' U) CD n� CD (n U) U) CD CD